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China factory - Suzhou Lingyao Intelligent Equipment Co., Ltd.

Suzhou Lingyao Intelligent Equipment Co., Ltd.

  • China ,Jiangsu
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China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing
China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing

  1. China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing
  2. China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing
  3. China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing
  4. China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing
  5. China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing

Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing

  1. MOQ: 1 unit
  2. Price: USD 150,000-350,000 per unit
  3. Get Latest Price
Payment Terms D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability 1 unit per month
Delivery Time 180 work days
Packaging Details carton, wood carton, pallets
Quality Assurance & Compliance CE, GMP, ISO, etc..
Precision & Accuracy High-precision filling, +/- 0.5%
Automation Level Fully automated, washing-sterilizing-filling-sealing integration
Aseptic Performance cleanroom-compatible designs, validated sterilization protocols, and laminar airflow systems
Scalability & Flexibility 1-10ml glass ampoules
Sterilization Capability Integrated sterilization processes (ultrasonic cleaning, dry heat sterilization
After-sales Service & Technical Support 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime
Energy Efficiency low power consumption
Data Integrity & Traceability 21 CFR Part 11
Material Compatibility SS316
Proven Industry Experience Pakistan, Bangladesh, Thailand, UE, UA, Vietnam, Indonesia, Turkey, Iran, Israel, USA etc.
Machine Name Vial Filling Line
Function Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Volume 2-30ml
Filling Liquid Type Vaccine
Output Capacity 6000-26000 BPH
Vials Material Glass
Filling Accuracy +/-0.5%
Breakage Rate <0.5%
Nitrigon Filling Yes
CIP/SIP Yes
Oven Cooling Style Water Cooling
Plugging Style Half
Capping Head Multi
LAF Yes
Brand Name Lingyao
Model Number LYAPL1-20-I
Certification CE, ISO, GMP
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms D/A,D/P,T/T,Western Union,MoneyGram Supply Ability 1 unit per month
Delivery Time 180 work days Packaging Details carton, wood carton, pallets
Quality Assurance & Compliance CE, GMP, ISO, etc.. Precision & Accuracy High-precision filling, +/- 0.5%
Automation Level Fully automated, washing-sterilizing-filling-sealing integration Aseptic Performance cleanroom-compatible designs, validated sterilization protocols, and laminar airflow systems
Scalability & Flexibility 1-10ml glass ampoules Sterilization Capability Integrated sterilization processes (ultrasonic cleaning, dry heat sterilization
After-sales Service & Technical Support 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime Energy Efficiency low power consumption
Data Integrity & Traceability 21 CFR Part 11 Material Compatibility SS316
Proven Industry Experience Pakistan, Bangladesh, Thailand, UE, UA, Vietnam, Indonesia, Turkey, Iran, Israel, USA etc. Machine Name Vial Filling Line
Function Vials Washing, Sterilization, Filling, Plugging, Capping Filling Volume 2-30ml
Filling Liquid Type Vaccine Output Capacity 6000-26000 BPH
Vials Material Glass Filling Accuracy +/-0.5%
Breakage Rate <0.5% Nitrigon Filling Yes
CIP/SIP Yes Oven Cooling Style Water Cooling
Plugging Style Half Capping Head Multi
LAF Yes Brand Name Lingyao
Model Number LYAPL1-20-I Certification CE, ISO, GMP
Place of Origin China
High Light 10ml Ampoule Filling And Sealing MachineSealing Ampoule Filling And Sealing MachineSealing filling lines pharmaceutical

Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy


Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet the stringent demands of modern drug manufacturing. With a 0.5% dosing accuracy, it ensures consistent insulin dosage delivery, minimizing product waste and maximizing batch yield—critical for cost-sensitive and high-compliance markets like the Middle East, where diabetes prevalence exceeds 20%.

Key Features Delivering Tangible Value:

  1. Ultra-Compact Design for Flexible Layouts
    • Optimized footprint (1.8m × 1.2m) suits small-batch production and cleanroom environments, ideal for regional pharmaceutical hubs in Dubai or Saudi Arabia seeking space-efficient solutions.
    • Modular structure allows integration with existing isolator or RABS systems for aseptic processing.
  2. Zero-Contamination Guarantee
    • Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality reduces downtime between batches.
    • 316L stainless steel contact surfaces and FDA-compliant seals prevent leaching, ensuring compliance with WHO GMP and ISO 14644-1 Class 5 standards.
  3. Adaptive Temperature Control
    • Patented cooling jackets maintain insulin at 2–8°C during filling, crucial for heat-sensitive biologics in Middle Eastern climates.
    • Real-time viscosity monitoring adjusts pump speeds to handle temperature-induced liquid variations.
  4. Smart Production Analytics
    • HMI touchscreen tracks fill weight (2–500ml range), rejects under/overfilled ampoules, and generates audit-ready reports for FDA/EMA submissions.
    • OEE (Overall Equipment Effectiveness) dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour.


20ml ampoule filling machine sop Spec:

technical parameters
 
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16000-22000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm


** Configuration** Details
Number of Filling Needles 12 needles
Suitable Vial Size 1-10ml
Output Capacity ≥24,000 vials/hour
Accuracy ±1%
Nitrogen Consumption 0.2-0.3 Mpa, 1.5-2.5 m³/h


Why This Machine Outperforms Competitors?

  • Seamless Scalability: Upgradeable from manual loading to robotic arm automation as production demands grow.
  • Energy Efficiency: servo motors reduce power consumption by 30% versus traditional fillers.
  • Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch, saving ~$12,000 annually for mid-sized facilities.

Ideal For:

  • Insulin manufacturers supplying GCC countries requiring halal-certified biologics.
  • CDMOs handling cytotoxins or monoclonal antibodies needing isolator-compatible systems.
  • Hospitals producing in-house sterile preparations under USP <797> guidelines.

Equip your facility with a sterile ampoule filling solution that bridges precision, compliance, and ROI—request a live demo today to validate performance with your specific insulin formulation.



Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Agent,Exporter,Seller

  • Year Established:

    2017

  • Total Annual:

    5,000,000-10,000,000

  • Employee Number:

    50~200

  • Ecer Certification:

    Verified Supplier

Established in 2013, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. has a strong reputation for providing innovative and reliable solutions to meet the diverse needs of pharmaceutical companies. The company's product range includes a wide variety of equipment such as pharmaceutical filling ma... Established in 2013, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. has a strong reputation for providing innovative and reliable solutions to meet the diverse needs of pharmaceutical companies. The company's product range includes a wide variety of equipment such as pharmaceutical filling ma...

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  • Suzhou Lingyao Intelligent Equipment Co., Ltd.
  • No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
  • https://www.lingyao-healthcare.com/

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