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Wood carbonization is the process of heating wood at temperatures ranging from 160 to 230 ℃ (commonly 180 to 212 ℃) to improve its quality, reduce its moisture absorption and water absorption, enhance its dimensional stability, biological corrosion resistance, and climate resistance, resulting in a high-performance, aesthetically pleasing, and environmentally friendly wood product.
Characteristic
(1) Environmental protection and safety Wood carbonization heat treatment is a pure physical technology without the addition of chemical agents, and carbonized wood is an environmentally friendly material. In addition, carbonization treatment can improve and enhance the quality of fast-growing artificial forest wood, and can replace some natural forest wood. Therefore, carbonized wood has the significance of natural forest protection and environmental protection. (2) Enhanced moisture resistance After carbonization treatment of wood, the highly hygroscopic hemicellulose degrades, resulting in a decrease in the moisture absorption and water absorption of the wood. Under the same air conditions, the moisture content of carbonized wood is much lower than that of conventional wood: during the rainy season in the south, the moisture content of carbonized wood used indoors is 7-8% lower, and in the north, it is 3-5% lower. (3) Improved dimensional stability and less prone to deformation After carbonization, the moisture absorption and internal stress of wood significantly decrease, greatly reducing the moisture expansion, drying shrinkage, and warping deformation caused by changes in moisture during use. (4) Significant improvement in corrosion and climate resistance During the carbonization process, the chemical composition of wood changes, producing acetic acid, a substance disliked by decaying fungi, while the preferred nutrients are greatly reduced, thus inhibiting the growth of decaying fungi from the food chain and improving their corrosion and weather resistance. (5) The color is beautiful, durable, consistent both inside and outside, and can simulate the color of precious tree species. (6) Extracts such as resin evaporate, which is beneficial for surface coating and bonding.(7) The mechanical properties have changed: the compressive strength along the grain, flexural modulus of elasticity, and hardness have slightly increased; The bending strength, impact toughness, and shear strength have decreased. (8)Easy to store: Charcoal wood significantly reduces moisture absorption, so there is no need to control temperature and humidity in the warehouse. Wood carbonization equipment refers to equipment used for warm heat treatment or thermal modification of wood, which has low energy consumption, simple operation, easy installation, debugging, and maintenance, and long service life. Wood carbonization equipment can generally be divided into two categories: kiln carbonization equipment and tank carbonization equipment. The carbonized wood produced by wood carbonization equipment can be used for outdoor decoration, horticultural wood products, outdoor furniture, outdoor flooring, etc. The newly developed control system ensures reliable control; Using a fan to ensure even heat treatment; The temperature of the carbonization treatment equipment can be adjusted between 130 and 210 ℃.....
Requirements for carbonization equipment:
(1) The equipment should have strong thermal power: the temperature of the thermal medium should be high - use thermal oil; The flow rate of heat transfer oil should be large - the pipeline should be thick; The heat dissipation area of the radiator should be large - multiple sets of finned radiators; Electricity can also be used to achieve a fully automatic control system. (2) The airflow velocity passing through the material pile should be high, which is beneficial for heat transfer and uniform carbonization. (3) The shell and equipment should be insulated, airtight, and corrosion-resistant - the shell should be sealed and have good insulation properties Shandong Junxu Heavy Industry (Group) Technology Co., Ltd. fully utilizes its technological advantages to develop new wood drying kilns, wood carbonization equipment and other products, and puts them on the market; Simultaneously continuously developing drying technologies and equipment in other fields. In order to meet the needs of different customers, in addition to implementing standardized production, we can also design and produce wood drying equipment of other specifications according to customer requirements, and configure scientifically reasonable drying equipment and methods according to the characteristics of different wood. The entire system has undergone strict material selection, careful production, and assembly, and is characterized by high quality, long service life, and easy operation.
Introduction to Carbonization Equipment
1. Kiln body The carbonization kiln adopts a broken bridge design, which reduces heat loss; The interior of the kiln is made of stainless steel, ensuring no rust and no pollution to the wood; The door hinge adopts an adjustable design, with good sealing performance.
2. Control system Using imported PLC as the controller, advanced signal amplification processor makes data more accurate and error free. The operating interface is a touch screen, with high automation, clear and beautiful images, easy adjustment, and strong adaptability to the environment. Customers can freely modify programs or input programs that have been programmed for other purposes, achieving the feature of one machine for multiple purposes.
3. The performance of deep carbonization anti-corrosion (referred to as carbonized wood) makes it widely used in various fields, such as flooring and composite floor panels, saunas and bathrooms, decorative wall panels, swimming pool floors, horticultural ornaments, courtyards, furniture, etc.
4. The color of carbonized wood has changed, and the weight of the color can be determined by the customer.
Products after carbonization of wood:
1. The color of carbonized wood is consistent both inside and outside, ensuring even color distribution throughout the entire board surface. The color of carbonized wood is physically colored, and it does not change over time. The decorative effect of carbonized wood remains consistent. According to different tree species and processes. The color of carbonized wood is yellow to dark brown. For light colored fast-growing wood such as pine, fir, and poplar, carbonization can make these inexpensive woods have a color similar to precious tropical wood and superior stability.
2. Carbonized lignin is also known as heat-treated wood, also known as physical "anti-corrosion wood". It refers to wood that is subjected to long-term pyrolysis treatment using a special process at temperatures ranging from 180 ℃ to 230 ℃. After high-temperature treatment, carbonized wood has prominent grain patterns, luxurious colors, and a woody aroma, making it a noble decorative material.
3. The performance of deep carbonized anti-corrosion wood (referred to as carbonized wood) makes it widely used in various fields, such as flooring and composite floor panels, saunas and bathrooms, decorative wall panels, swimming pool floors, horticultural ornaments, courtyards, furniture, etc.
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FAQ
Q: How could I get a sample? A: Before we received the first order, please afford the sample cost and express fee. We will return the sample cost back to you within your first order.
Q: Whether you could make our brand on your products? A: Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.
Q: Whether you could make your products by our color? A: Yes, The color of products can be customized if you can meet our MOQ.
Q: How to guarantee the quality of your products? A: 1) Strict detection during production. 2)Strict sampling inspection on products before shipment and intact product packaging ensured.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Trading Company
Year Established:
2023
Total Annual:
3000000-4000000
Employee Number:
301~500
Ecer Certification：
Verified Supplier
Shandong Junxu Heavy Industry (Group) Co., Ltd.: is a group oriented development company with three branches. It is a comprehensive, efficient, and intelligent technology enterprise specializing in the research and development, design, production, marketing, and after-sales service of large-scale dr... Shandong Junxu Heavy Industry (Group) Co., Ltd.: is a group oriented development company with three branches. It is a comprehensive, efficient, and intelligent technology enterprise specializing in the research and development, design, production, marketing, and after-sales service of large-scale dr...
