Metal Surface Pretreatment Chemical Surface Conditioning Agent For Enhance

Our Surface Conditioning Agent is a powerful formulation designed to optimize the surface preparation process for metal substrates, particularly when used in conjunction with Zinc-Iron Phosphating Agents. This surface conditioning solution is crucial for removing contaminants like oils, dirt, rust, and oxides, ensuring that the metal surface is perfectly clean and reactive before applying the Zinc-Iron phosphate coating. It helps improve the adhesion, corrosion resistance, and overall performance of the coated metal surfaces, making it an essential part of the pre-treatment process in industries such as automotive, manufacturing, and construction.

 

Parameter	Value
Product Name	Surface Conditioning Agent
Appearance	Clear Liquid, Colorless or Light Yellow
pH Value	3.0 – 5.0
Density	1.02 – 1.10 g/cm³
Viscosity	15 – 30 cP
Active Ingredients	Acidic Cleaner, Surfactants, Stabilizers
Application Temperature	Room Temperature (15-30°C)
Recommended Dilution	1:5 to 1:10 (depending on application)
Cleaning Time	3 – 5 minutes
Effectiveness	Removes oils, grease, rust, and oxides
Storage Conditions	Store in a cool, dry place, away from direct sunlight
Packaging	Available in 5L, 20L, 200L containers
Shelf Life	12 months
Compatibility	Suitable for ferrous and non-ferrous metals, including aluminum, steel, and galvanized surfaces
Environmental Impact	Non-toxic, biodegradable, complies with environmental regulations
Applications	Automotive, aerospace, heavy machinery, metal fabrication, construction equipment

 

1.Automotive Industry

• Preparation of Automotive Chassis and Engine Components: Before applying Zinc-Iron Phosphating to automotive parts, such as chassis, engine components, and suspension systems, Surface Conditioning Agents are used to remove oils, grease, dirt, and rust. This ensures a clean and reactive surface that allows for a strong bond between the metal and the phosphating layer. The result is improved corrosion resistance and better adhesion of subsequent paint or coating layers, extending the longevity and performance of automotive parts.
• Body Panels and Structural Parts: In the production of vehicle body panels, steel and aluminum parts are cleaned and pre-treated with Surface Conditioning Agents to remove contaminants. This process ensures that the Zinc-Iron Phosphating process forms a durable, protective coating that resists rust and environmental damage while ensuring paint adhesion for a high-quality finish.
   

2.Industrial Equipment

• Machine Components and Gears: Surface conditioning is commonly used in the preparation of machine components like gears, shafts, and bearings before applying Zinc-Iron Phosphating. The cleaning process ensures that the phosphate coating bonds well to the metal surface, enhancing wear resistance and providing long-lasting protection. This is particularly useful for parts exposed to high stress and friction.
• Precision Tools and CNC Parts: Surface conditioning agents are applied to CNC machined parts to remove any residual oils or dirt, preparing the surface for phosphating. After the Zinc-Iron Phosphating treatment, the parts have improved corrosion resistance, better adhesion for subsequent coatings, and extended durability.

 
3.Electronics and Home Appliances

• Electronic Components: Surface conditioning is important for cleaning electronic components made from metals such as aluminum, copper, and steel before they undergo Zinc-Iron Phosphating. This ensures that the phosphating layer adheres well, providing better corrosion resistance and protection for these components. The conditioned surface also improves the performance of adhesives and paints used in the assembly of electronic devices.
• Appliance Parts: Household appliances such as refrigerators, washing machines, and air conditioners benefit from surface conditioning to prepare their metal frames and casings for Zinc-Iron Phosphating. This improves the quality of protective coatings, making appliances more resistant to rust and wear over time.

 

Support and Services

1. After using the Surface Conditioning Agent, can the metal surface undergo phosphating immediately, or are additional steps required?
After applying the Surface Conditioning Agent, the metal surface is thoroughly cleaned and prepared for immediate phosphating. No additional steps are necessary if the conditioning agent is used properly, ensuring a clean, reactive surface for the phosphating process to form a strong bond.
 
2.What level of surface roughness is achieved after using the Surface Conditioning Agent, and how does it impact the phosphating process?
The Surface Conditioning Agent creates a fine and consistent surface roughness, which is crucial for improving the adhesion of the phosphating layer. The ideal roughness helps the phosphating coating to adhere securely and form a more durable and corrosion-resistant layer.
 
3. Does the Surface Conditioning Agent affect the adhesion of other coatings or paints, especially in industries like automotive and aerospace?
No, the Surface Conditioning Agent actually enhances the adhesion of subsequent coatings, paints, and phosphating layers. By cleaning and preparing the surface, it creates an ideal base for coatings, improving their durability and adhesion, particularly in critical industries like automotive and aerospace.
 
4. Does the Surface Conditioning Agent provide effective cleaning without damaging the substrate or leaving any residues?
Yes, the Surface Conditioning Agent is designed to clean thoroughly without damaging the substrate or leaving residues. Once applied, the metal surface is free from contaminants, ensuring that no harmful residues are left behind that could affect the quality of coatings or other surface treatments.