Room Temperature Zinc Iron Series Pre Treatment Chemicals Industrial Phosphating

Product Specification

High-Concentration Room-Temperature Zinc-Iron Phosphating Agent for Industrial Applications

Prod​uct Description

This high-concentration Zinc-Iron Phosphating Agent is designed for room-temperature application, creating a finely crystallized phosphate coating with a distinctive blue or gray tint. Ideal for forming protective layers on metal surfaces, this agent significantly enhances corrosion resistance and improves paint adhesion, making it indispensable for various industrial applications. It is particularly essential in automotive, construction, and home appliance manufacturing, where long-lasting durability and surface protection are critical.

Features

• Operational Efficiency: Phosphating agents help to improve production efficiency by simplifying the pre-painting and coating process, reducing the need.
• Cost-Effective and Low Waste: Offers a low-cost treatment with minimal sludge formation, making it an environmentally-friendly choice.
• Strong Anti-Corrosion Properties: Widely used for pre-paint treatment of steel parts, especially in industries like automotive, motorcycle, and agricultural vehicles.

Technical Parameters

Applications

1. Automotive Industry

• Purpose: Zinc-Iron phosphating agents are critical in pre-paint treatments for automotive parts. The phosphate coating enhances paint adhesion, ensuring a smooth, durable finish that resists peeling, chipping, and corrosion over time.
• Components Treated: This agent is used on a wide range of parts, including car frames, chassis components, engine parts, and body panels. The zinc-iron coating adds an extra layer of corrosion protection, essential for vehicles exposed to harsh environments.

2. Motorcycle and Bicycle Manufacturing

• Purpose: Motorcycles, bicycles, and other small vehicles benefit from zinc-iron phosphating by gaining corrosion resistance and a high-quality paint finish that withstands regular wear.
• Components Treated: This treatment is typically applied to frames, metal tanks, handlebars, and other exposed metal parts, helping these components resist the effects of moisture, road debris, and varying temperatures.

3. Agricultural Equipment

• Purpose: Agricultural tools and machinery, such as tractors, plows, and harvesters, are frequently exposed to moisture, soil, and chemicals. Zinc-iron phosphating helps protect these assets from rust and abrasion.
• Components Treated: Parts such as frames, metal blades, and structural components benefit from phosphating, which helps them withstand heavy-duty usage in different weather conditions and agricultural settings.

4. Home Appliance Manufacturing

• Purpose: In appliances like refrigerators, washing machines, and air conditioning units, zinc-iron phosphating improves durability and resistance to rust, particularly for parts that encounter moisture.
• Components Treated: Commonly treated parts include outer casings, interior frames, and support brackets. This treatment ensures appliances maintain a smooth, corrosion-resistant surface, prolonging their lifespan and reducing maintenance needs.

5. Industrial Fasteners and Small Metal Parts

• Purpose: For small metal parts and fasteners, zinc-iron phosphating provides essential rust protection and improves paint adhesion. This is especially important in settings where fasteners must remain secure over time.
• Components Treated: Screws, bolts, nuts, and various other fasteners undergo zinc-iron phosphating to prevent degradation and ensure stability, especially in high-moisture or high-temperature environments.

In these applications, Zinc-Iron Phosphating Agents are integral to achieving higher corrosion resistance, improved surface quality, and enhanced paint adhesion. This makes them a valuable asset for industries focused on durability, performance, and long-term reliability.

Support and Services

We will provide the following technical support and services for all products under the Jingtu Paint brand.

• Assistance with product installation and setup
• Troubleshooting and problem solving
• Guidance on proper use and maintenance
• Training and education on product features and functionality
• Regular software updates and patches
• Integration support with other systems or software

QA

1. Corrosion Resistance

Q: How long can this Zinc-Iron Phosphating Agent maintain its anti-corrosion effect under various environmental conditions (e.g., humidity, salt spray, extreme temperatures)? Do you have specific test data or case studies to share?

A: Our Zinc-Iron Phosphating Agent has been tested extensively under various environmental conditions, including salt spray and humidity tests. Generally, the phosphate coating can last several hundred hours in a salt spray test, depending on factors like layer thickness and substrate preparation. We would be happy to share detailed testing results and case studies upon request.

2. Compatibility with Different Metals

Q: Besides steel, is this phosphating agent suitable for other metals, such as aluminum or galvanized steel? Will there be differences in coating performance on different metal surfaces?

A: While our Zinc-Iron Phosphating Agent is optimized for steel, it can also be applied to certain other metals, such as aluminum and galvanized steel, with appropriate adjustments. However, the coating performance can vary, and additional pre-treatment may be required for optimal results on non-steel substrates.

3. Coating Thickness

Q: What is the typical coating thickness achieved with this phosphating agent? Is this thickness suitable for small parts or surfaces requiring high precision?

A: The coating thickness generally ranges between 2-5 microns, making it suitable for both small components and surfaces where precision is crucial. This thin yet durable layer is ideal for parts where even minor coating thickness can impact assembly or functionality.

4. Impact on Subsequent Coating Processes

Q: How well does the phosphate coating support adhesion for different types of coatings, such as paints, powder coatings, or electrophoretic coatings? Are there any specific pre-treatment or post-treatment requirements?

A: The phosphate layer produced by our agent is highly effective in promoting paint adhesion and is compatible with a wide range of coatings, including paint, powder, and electrophoretic coatings. Typically, no additional treatments are necessary, but thorough cleaning before application is recommended to ensure the best adhesion.