ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
| Payment Terms | T/T |
| Supply Ability | 5 sets/120 days |
| Delivery Time | 120 working days |
| Packaging Details | Standard Export Packing |
| mixer chamber | Cast Steel and Alloy Hardfacing Electrodes |
| rotors | Intermeshing Rotor |
| Output | 4500kg/h |
| Motor power | 1250KW |
| Brand Name | FLAME |
| Model Number | FM-255 |
| Certification | ISO9001:2008、CE |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 5 sets/120 days |
| Delivery Time | 120 working days | Packaging Details | Standard Export Packing |
| mixer chamber | Cast Steel and Alloy Hardfacing Electrodes | rotors | Intermeshing Rotor |
| Output | 4500kg/h | Motor power | 1250KW |
| Brand Name | FLAME | Model Number | FM-255 |
| Certification | ISO9001:2008、CE | Place of Origin | CHINA |
| High Light | internal mixer rubber ，banbury rubber mixer | ||
Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding
1. Introduction of Product
Four shuttle Hermetic Type Wear-resistant alloy welding FM-255 Banbury Internal Mixer For Rubber
| Name | Banbury Mixer | Cooling Way | Cooling water |
| Type | Drop door and Internal | Feature | It is mainly used for rubber mixing. |
| rotors | Chrome Plated and Alloy Hardfacing Electrodes | ||
| Material | Cast Steel | Connect Way | cardan |
| capacity | 4500 Kg/h | Certificate | ISO, CE |
2. Description:
The internal mixer control system adopts imported PC and connects with the remote I/O and touch screen through network, so it is easy on program design, good in versatility, strong in insterference ability and high in reliability. It is convenient for customer's installation and commissioning. The processing data and working state can be displayed on the touch screen, so the operation condition is clear and the maintenance is improved. The control modes have manual, remote and auto operation as customer required.
The hydraulic ram electric part adopts S7-200, HMI and Germany BOSCH pandel to fulfil the debugging and maintenance. The national invention patented technology is used in control system. Also we can offer high level mixer control technology as required.
3. Equipment list
| NO. | SPECIFICATIONS | |
| 01 | Drive Model | To be confirmed |
| 02 | Rotor shape | ZZ2 |
| 03 | Total volume of mixing chamber (L) | 255L |
| 04 | Fill factor | 0.65 |
| 05 | Working volume (L) | 191 |
| 06 | Rotor speed (r/min) | 4-40 |
| 07 | Motor power (KW) | 1250 KW |
| | Consumption of cooling water(m³/h) |
|
| Mixer | 40T/h | |
| Gearbox | 6T/h | |
| Motor | 13T/h | |
| 09 | Pressure of ram to rubber stock (MPa) | 0-0.58 |
| 11 | Max. Production capacity | 4.5 t/h(at gravity of 1.2) |
| 12 | Power source | Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz 3Ph. |
| 13 | Overall dimensions (mm) | 7240×4343×5880 |
| 14 | Total weight (not including motor and gearbox) | 50T |
4. Applications: The machine is mainly used for mixing and plasting of rubber or plastics.
5. Main Technical Parameter:
Intermeshing rotor
| Model | XM-90E | XM-135E | XM-160E | XM-190E | XM-270E | XM-320E |
| Total volume(L) | 87 | 139 | 160 | 195 | 250 | 320 |
| Filling factor | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
| Rotor speed(r/min) | 6-60 | 6-60 | 5-50 | 6-60 | 4-40 | 6-60 |
| Max ram pressure(MPa) | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 |
| Main motor power(KW) | 520 | 750 | 750-800 | 1250 | 1250-1500 | 1680 |
| Total Weight(kg) | 23,000 | 31,500 | 36,000 | 45,000 | 59,000 | 70,000 |
Tangential rotor
| Model | XM-1.5 | XM-50 | XM-80 | XM-110E | XM-160E | XM-255E | XM-270E | XM-410E |
| Total volume(L) | 1.5 | 50 | 80 | 110 | 160 | 250 | 270 | 400 |
| Filling factor | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Rotor speed(r/min) | 0-80 | 4-40 | 4-40 | 4-40 | 4-40 | 20 | 4-40 | 6-60 |
| Max ram pressure(MPa) | 0.3 | 0.27 | 0.37 | 0.58 | 05 | 0.24 | 0.52 or 0.6 | 0.52 or 0.6 |
| Main motor power(KW) | 37 | 90 | 200 | 250 | 500 | 1250 | 1250 | 1250×2 |
| Total Weight(kg) | 2,000 | 16,000 | 22,00 | 29,000 | 36,000 | 55,000 | 59,000 | 78,000 |
6. Competitive Advantage:
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support
8. Option
Two rotors mixer the relative rotation, the material from the feed mouth clamp into the roll gap by rotor extruding and shearing, after through the roll gap above the top tied pien is divided into two parts, respectively along the chamber wall and the gap between the rotor before and after the return to roll gap above.In a week around the rotor flow, material is influenced by the shear and friction action, make rubber temperature rise sharply, lower viscosity, increased the wettability on the surface of the rubber in the compound, make good contact with rubber and compound surface.
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Commissioning will have been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers need topay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing and footing drawings are provided.
Company Details
Business Type:
Manufacturer
Year Established:
2008
Total Annual:
3000000-5000000
Ecer Certification：
Active Member
Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at ... Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at ...
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