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China factory - SHENZHEN JC RAPID MFG FACTORY

SHENZHEN JC RAPID MFG FACTORY

  • China,Shenzhen ,Guangdong
  • Active Member

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China Hardened Metals Custom CNC Milling OEM Sand Casting Gravity Aluminium Durable
China Hardened Metals Custom CNC Milling OEM Sand Casting Gravity Aluminium Durable

  1. China Hardened Metals Custom CNC Milling OEM Sand Casting Gravity Aluminium Durable

Hardened Metals Custom CNC Milling OEM Sand Casting Gravity Aluminium Durable

  1. MOQ: 1 piece
  2. Price: USD2-10/piece
  3. Get Latest Price
Payment Terms D/A, L/C, D/P, T/T
Supply Ability 500
Delivery Time 5-10days
Packaging Details Packing in wooden cases and cartons
Micro machining or not Micro Machining
Product name Cnc Part
Color Customer's Demand
Tolerance 0.01-0.05mm,+/- 0.005mm
Material capabilities Hardened Metals,Precious Metals
Packing Inner---PE Bag; Outer --Standard Carton Box,bubble pack
Equipment CNC Machining Centres,milling machine and lathe machine
Drawing format PDF CAD/3D,2D/(PDF/CAD)3D(IGES/STEP)
Brand Name RJC
Certification ISO9001:2015&2008,D277435, 13485
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms D/A, L/C, D/P, T/T Supply Ability 500
Delivery Time 5-10days Packaging Details Packing in wooden cases and cartons
Micro machining or not Micro Machining Product name Cnc Part
Color Customer's Demand Tolerance 0.01-0.05mm,+/- 0.005mm
Material capabilities Hardened Metals,Precious Metals Packing Inner---PE Bag; Outer --Standard Carton Box,bubble pack
Equipment CNC Machining Centres,milling machine and lathe machine Drawing format PDF CAD/3D,2D/(PDF/CAD)3D(IGES/STEP)
Brand Name RJC Certification ISO9001:2015&2008,D277435, 13485
Place of Origin China
High Light precision cnc millingcustom aluminum milling

PRODUCT DESCRIPTION


 

Product Name
OEM High Quality die casting aluminum part
Material
Aluminum and Aluminum alloyA360,A380,A390.ADC-12.ADC-10
Weight
We can produce the aluminum die casting from 0.5kgs-300 kgs
Size
As per the drawing from 10mm -2000mm
Surface treatment
Polising,Anodized,Powder coating,Paint,E-blacking or as requested
Drawing file format

 

STEP,SLD,IGS,DXF etc,software: Pro/E, AutoCAD, SOLIDWORK, CAXA, UG
Lead Time
45days from the receipt date of deposit for aluminium die casting

 

                                                              Material and Testing Report
         Metal Aluminum Aluminum 2024 Aluminum 5052 Aluminum 6061-T6 Aluminum 6063 Aluminum 7075 Aluminum MIC 6 
Stainlesss steel  200series 300series 400series 500series UNS S32101 UNS S32304 UNS S32003 UNS S31803 UNS S32205 UNS S32760 UNS S32750 UNS S32550 UNS S32707 UNS S33207 
Steel 12L14 4140 1018 1045 12L14 4130 4142 ,O1 tool steel,D2 tool steel,A36 1008 ,Alloy42 
Titanium Grades 1-4 Grade 5 Grade 9 
Brass  260, C360
Copper  
Bronze  C932
  Carbon fiber   
  PTFE Polytetrafluoroethylene (PTFE) 
        Plastic Acetal  (Polyoxymethylene (POM)) [Delrin] 
  PEEK Polycarbonate 
  Polystyrene  Polyether Ether Ketone 
  Nylon  
  ABS  
  PVC   
  Acrylic  
  G-10 Garolite Fiberglass   


The term “gravity die casting” refers to castings made in metal molds under a gravity head. It is known as permanent mold casting in the U.S.A. and Canada. What we call “die casting” here is known as “pressure die casting” in Europe.A – Die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured-surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies. The process is often described as the shortest distance between raw material and finished product. The term “die casting” is also used to describe the finished part.

HOW ARE DIE CASTINGS PRODUCED?

First, a steel mold capable of producing tens of thousands of castings in rapid succession must be made in at least two sections to permit removal of castings. These sections are mounted securely in a machine and are arranged so that one is stationary (fixed die half) while the other is moveable (injector die half). To begin the casting cycle, the two die halves are clamped tightly together by the die casting machine. Molten metal is injected into the die cavity where it solidifies quickly. The die halves are drawn apart and the casting is ejected. Die casting dies can be simple or complex, having moveable slides, cores, or other sections depending on the complexity of the casting.

The complete cycle of the die casting process is by far the fastest known for producing precise non-ferrous metal parts. This is in marked contrast to sand casting which requires a new sand mold for each casting. While the permanent mold process uses iron or steel molds instead of sand, it is considerably slower, and not as precise as die casting.

 

TYPES OF MACHINES FOR DIE CASTING

Regardless of the type of machine used, it is essential that die halves, cores and/or other moveable sections be securely locked in place during the casting cycle. Generally, the clamping force of the machine is governed by (a) the projected surface area of the casting (measured at the die parting line) and (b) the pressure used to inject metal into the die. Most machines use toggle type mechanisms actuated by hydraulic cylinders (sometimes air pressure) to achieve locking. Others use direct acting hydraulic pressure. Safety interlock systems are used to prevent the die from opening during the casting cycles.

Die casting machines, large or small, vary fundamentally only in the method used to inject molten metal into the die. These are classified and described as either hot or cold chamber die casting machines.

 

HOT CHAMBER MACHINES

Hot chamber machines (Fig.1) are used primarily for zinc, and low melting point alloys which do not readily attack and erode metal pots, cylinders and plungers. Advanced technology and development of new, higher temperature materials has extended the use of this equipment for magnesium alloys.

In the hot chamber machine, the injection mechanism is immersed in molten metal in a furnace attached to the machine. As the plunger is raised, a port opens allowing molten metal to fill the cylinder. As the plunger moves downward sealing the port, it forces molten metal through the gooseneck and nozzle into the die. After the metal has solidified, the plunger is withdrawn, the die opens, and the resulting casting is ejected.

Hot chamber machines are rapid in operation. Cycle times vary from less than one second for small components weighing less than one ounce, to thirty seconds for a casting of several pounds. Dies are filled quickly (normally between five and forty milliseconds) and metal is injected at high pressures (1,500 to over 4,500 psi). Nevertheless, modern technology gives close control over these values, thus producing castings with fine detail, close tolerances and high strength.

Figure 1: Hot Chamber Machine. Diagram illustrates the plunger mechanism which is submerged in molten metal. Modern machines are hydraulically operated and equipped with automatic cycling controls and safety devices.

 

 

Why should you choose RJC

1. High Quality & Competitive Price & Good Service

2. Prompt reply and the experienced engineers to track all the process

3. Advanced equipment and excellent R&D Team.

4. Highly skilled manufacturing process & Strict quality Control System.

5. Small orders supported.

 

 

 

 

Packaging Details

1.Standard exporting cartons package

2.Cartons packed then with wooden pallet

3.As per customized specifications

 

Delivery Time

7~30 days upon payment received date


 

More than 17 YEARS experience in manufacturing Mould,die casting,stamping,CNC machining,extrusion and plastic injection moulding parts.

 

More Information:

1. Packing:1piece / polybag,12pcs/carton,30 cartons/pallet

2. Tooling payment term:50%Deposit with the PO,and 30% whend the mould finish
Balance will be paid after send the success of trial sample.

3. Price term:EXW, FOB,CIF and so on

4. FOB port:Shenzhen or Hongkong

5. Certification:ISO9001:2015&TS16949

6. Warranty:2years

 

Advantages:

1. Own factory,and 80% workers in our company more 10 years.

2. can provide good price.

3. High precision, tolerance can be within ±0.005mm.

4. 14 years export experience.

5.  Small order also be welcomed.

6.  We can also provide one-stop service,including mould and assembly.

7. All samples will be inspected by CMM before shipment ,and also each step process will be controlled by CMM.

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2002

  • Total Annual:

    7000000-10000000

  • Employee Number:

    100~120

  • Ecer Certification:

    Active Member

  JC Rapid Factory was established in 2002, after over 16 years development ,it has grown up to be one of the highly reputable supplier in termsof the service of mold manufacturing ,injection molding , CNC machining ,CNC lathing and so on .With considering new business strategy , JCRapid...   JC Rapid Factory was established in 2002, after over 16 years development ,it has grown up to be one of the highly reputable supplier in termsof the service of mold manufacturing ,injection molding , CNC machining ,CNC lathing and so on .With considering new business strategy , JCRapid...

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Get in touch with us

  • Reach Us
  • SHENZHEN JC RAPID MFG FACTORY
  • 3rdFloor ,3Building, Beifang Yongfa Sci. &Tech Park, XinerZhuangCun 2Rd Shajing Town, Bao'an District Shenzhen city,Guangdong,China
  • http://www.injection-moldingmolds.com/

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