2 Ton High Efficiency Gas Steam Boiler PLC Control For Corrugator Machine

Product Specification

2 Ton High Efficiency Gas Steam Boiler PLC Control For Corrugator Machine

Gas Steam Boiler is package type full automatic horizontal three pass fire tube wet back structure boiler. Gas Steam Boiler can produce hot water, saturated steam or superheated steam. Gas Steam Boiler is adaptable for wide ranges of fuels such as natural gas, LPG, biogas, methane gas, diesel heavy oil etc. Gas Steam Boiler has a large corrugated furnace which have big radiate heating area and we adopted threaded smoke tube which greatly increased the boiler heat transfer efficiency. Gas Steam Boiler burners and valve groups are world famous brand from Italy and German, quality is stable and reliable.

Boiler steam capcity ranges from 0.5 ton per hour to 20 ton per hour, can widely applicable to various industries.

Gas Steam Boiler Fetures:

1. Big corrugated furnace
Adopt the advanced corrugated furnace design, the combustion chamber with large volume. It enlarged the furnace diameter and create a bigger radiant heat exchange area, so increased the boiler thermal efficiency.
2.The boiler is equipped with world famous brand burners and valves groups such as Baltur, Riello, Weishaupt, Oilon etc. , 80% configuration, making the combustion more sufficient with lower failure rate.
3. thread smoke tube technology
Strengthen the heat transfer and reduce the number of smoke tubes and boiler shell size.Reduce the thermal stress at the tube end to prevent cracking of tube sheet.
4. Wet back structure
Wet-back smoke chamber, the whole smoke chamber is inside boiler proper, directly heating water in
boiler proper, greatly increase boiler heating efficiency. It can also lower the temperature of back tube sheet to prevent cracking. And also extend boiler life and reduce maintenance costs.
5.Three-pass exhausted gas flow design, ensure high temperature exhausted gas contacting with boiler tubes adequately, reduce exhausted gas temperature and increase boiler efficiency.

Safety System each part of the boiler is designed based on the safety.
1.Independently developed PLC control panel, better match our boiler operation. Siemens PLC with 10 inch touch screen and frequency transformer, more safety and easy operation.
Safety control system:
1)Control the feed pump, burner, water level sensor and pressure controller
2) Control the water feeding:
Automatic Alarm when the water level is high or low, safety interlock when the water level is over-high or over-low. When the water level is low, the boiler system will feed water automatically, when the water level is high, the boiler will stop feeding water. When the water level lower than 0 or over-high, the boiler burner flame out.
3)Pressure control
Safety interlock for over-high pressure.
4)Control the smoke temperature, when the smoke temperature is over-high, it will control the boiler alarm firstly and then the burner flame out, the boiler shutdown.
5)The burner can switch over from large fire to small fire, control the burner start and off automatically.
6) remote control system

Gas Steam Boiler​ technical parameter

Gas Steam Boiler Application field
1. Food industry: such as rice mills, noodle factory, canned factory, juice processing factory, tomato sauce factory, beer wine factory, etc.
2. Textile industry: textile factory, garment factory, sweater factory, socks industry, dyeing factory.
3. Petrochemical industry: steam can be used to heat oil, to strengthen the liquidity of oil;
4. Foam, furniture production: the steam can be used for producing foam. When making furniture, wood needs to be dried with steam;
4. Filling block production:steam used for drying the aerated brick;
5. Washing ironing industry: generally used in laundry, including dry cleaning machines, dryers, washing machines, dehydration machines, ironing machines, iron and other equipment supporting the use;
6. Packaging machinery industry: labeling machines, sets of standard machine;
7. Hot water boiler application: central heating for greenhouse, hotel, hospital, school, residential area.

Gas Steam Boiler​ project case:

gas steam boiler system and auxiliary list

Inspection & Testing
Making following test before delivery.
1 Hydraulic test, ensure the standard working pressure and safety.
2 100% X-ray NDT (non-destructive inspection) report of steel plate, tube and welding rod, to ensure the quality of the entire boiler.

Supervision of Gas Steam Boiler Installation and Commissioning Service
Supervision of installation and commissioning the equipment within delivery scope is available byour service team. But the Buyer will be only in charge of:
1.The round air-tickets costs from Zhengzhou city to project site.
2.Board and lodging of seller’s workers for the entire period at the end-user’s site.
3.Necessary communication cost.
4.Service fee of Seller’s worker: USD 100/day/person, for the entire period at the end-user’s site. This quotation excludes all consumables during erection, commission and trail run, like instrument, common tools, installation auxiliaries and oil etc.