Henan Jinzhen Boiler Co., Ltd.
| Payment Terms | T/T, Western Union, L/C |
| Supply Ability | 18 Set/Sets per Month |
| Delivery Time | 25 days |
| Packaging Details | 40’FR for pyrolysis reactor , the rest parts of the machine shipped by 40’ HQ |
| Type | Scrap Rubber Pyrolysis Production Line |
| Raw material | waste tyre, rubbers, tire scrap |
| Capacity | 15ton per day, 15ptd |
| End product | Tyre Oil, Carbon Black, Steel Wire |
| Usage | fuel oil as heating material |
| Power | 25 kW |
| Reactor Material | Q345R, Cr12 Alloy Steel, Stainless Steel |
| Reactor Thickness | 14mm, 16mm,18mm,20mm |
| Machine Testing | X- Ray and Pressure Testing |
| Output | 40-45% Fuel Oil |
| Factory Area | L*W*H=30m*10m*7m |
| Warranty | 2 years |
| After-Sale Service | Installation, Training and Debugging |
| Brand Name | Jinzhen |
| Model Number | HNJZ-15 |
| Certification | CE |
| Place of Origin | China |
View Detail Information
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Product Specification
| Payment Terms | T/T, Western Union, L/C | Supply Ability | 18 Set/Sets per Month |
| Delivery Time | 25 days | Packaging Details | 40’FR for pyrolysis reactor , the rest parts of the machine shipped by 40’ HQ |
| Type | Scrap Rubber Pyrolysis Production Line | Raw material | waste tyre, rubbers, tire scrap |
| Capacity | 15ton per day, 15ptd | End product | Tyre Oil, Carbon Black, Steel Wire |
| Usage | fuel oil as heating material | Power | 25 kW |
| Reactor Material | Q345R, Cr12 Alloy Steel, Stainless Steel | Reactor Thickness | 14mm, 16mm,18mm,20mm |
| Machine Testing | X- Ray and Pressure Testing | Output | 40-45% Fuel Oil |
| Factory Area | L*W*H=30m*10m*7m | Warranty | 2 years |
| After-Sale Service | Installation, Training and Debugging | Brand Name | Jinzhen |
| Model Number | HNJZ-15 | Certification | CE |
| Place of Origin | China |
15 Ton 20 Ton Scrap Rubber Pyrolysis Production Line For Making Fuel Oil
Rubber pyrolysis is: the process of converting waste rubber into industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon Gas.
Work process
Feeding 2 hours —— Pre-heating 2-3 hours —— Oil Producing 8-10hours—— Cooling 3-4 hours —— Carbon black discharging 2 hours —— Steel Pulling 0.5 hour
1. Put raw materials into reactor by labor, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Technical Specification
| Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
| Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
| Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
| Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
| Power | 15KWH | 15KWH | 15KWH | 15KWH |
| Cooling Mode | Water | Water | Water | Water |
| Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
| Heating Mode | Direct | Direct | Direct | Direct |
| Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
| Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
| Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
| Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Waste Rubber Pyrolysis Plant Advantages
1.The main raw material is waste tire& plastic scrap which is easily available find.
2.100% wastage recycling is achieved.
3.No chemical ingredients are used in process (environment friendly).
4.During and after process, no soil, water and air pollution.
5.Get valuable output from waste: fuel oil, carbon black, steel wire and gas. They are more demanding in the market.
6.The process can be applied to all rubber based materials.
7.It is feasible in technology with small amount of investment, high availability of materials, short recovery period and with bright future, is the ideal choice of investing.
8.The system creates alternate sources of energy to replace petroleum products and natural gas.
9.No chemical catalyst used in process (environment friendly).
10.Each recycled ton of tires preserves 10 tons of CO2 is a major green house gas.
11.System gives an opportunity to governments to deal with the waste tires problem.
Picture Details for rubber pyrolysis machine
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Profit analysis report , please contact with us to get your profit analysis report.
| 10 tons waste tire pyrolysis plant feasibility | |||
| Cost | |||
| Name | Quantity | Unit price (PHP) | Total price (PHP) |
| Waste tire | 10 tons | 1000/ton | 10000 |
| Coal | 500 kg | 20000/ton | 10000 |
| Electricity | 319.95 KWH | 13/KWH | 4159.35 |
| Labor | 4 persons | 491/day/person | 1964 |
| Total cost | 10000+10000+4159+1964=26123 | ||
| Profit | |||
| Tire oil | 4 ton =4400 liter | 23/ liter | 101200 |
| Tire carbon black | 3 ton | 15000/ton | 45000 |
| Steel wire | 1.5 ton | 3000/ton | 4500 |
| Gross profit | 101200+45000+4500= 150700 | ||
| Net profit /batch | 150700-26123=124577 | ||
| Month / 25 batches | 124577*25=3114425 PHP=62288 USD/month | ||
Company Details
Business Type:
Manufacturer,Distributor/Wholesaler,Agent,Importer,Exporter,Trading Company,Seller
Year Established:
2015
Total Annual:
500000-1000000
Employee Number:
125~150
Ecer Certification：
Active Member
Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zh... Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zh...
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