Ultra High Frequency 500KHZ Induction Heat Treatment Machine For Metal Heating

Product Specification

Full Protection System Ultra High Frequency Induction Heating Equipment For Metal Heating

INDUCTION HEATING EQUIPMENT:

Ultra high frequency hardening machine principle is by using high frequency alternating current flow is curled up into a coil of the conductor (usually made in copper tubes) the resulting magnetic beam, place the heated metal in, the magnetic beam will be well versed in the metal body, produce eddy current rotation (current), induced current under the influence of eddy current heating, this heating mode is the induction heating.

Simply say that: an electric current applied to a metal object heats it in a non-contact state. Using the principle of electromagnetic induction to produce instant high temperature where the heated body needs to be heated, this heating method has high heating efficiency, so modern production has been greatly improved.

MAJOR FEATURES

• Micro parts can be heated. It can heat iron wire, steel wire, steel strip, miniature shafts, silver wire, fine gold and silver jewelry, and more.
• The surface heats up quickly. Its skin effect is more obvious, which can quickly heat the surface of the workpiece, so it is very suitable for surface hardening.
• High frequency. The highest frequency can reach more than 800 kHz, and the heating efficiency is high.
• Flexible. Small size, equipped with casters, easy to move.
• Self-protection function. Monitor current, voltage, water temperature, etc. When failure occurs, it can automatically alarm and stop running.

POWER REQUIREMENTS:

The power required to heat your work piece depends on:

• The mass of your work piece
• The material properties of your work piece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

THE PARAMETERS OF THE GYH-06A:

ADVANTAGES OF INDUCTION HEATING:

• Ultra high frequency hardening machine can match with CNC hardening machine tool to heat all kinds of different parts with different programs.
• Adopt IGBT module, energy-saving: with electronic tube type energy-saving 30%, compared with SCR if energy saving 20%;
• Good effect: heating is very uniform (can also be adjusted by adjusting the density of the induction coil, so that each part of the workpiece obtains the temperature they need), fast heating, less oxide layer, no waste after annealing;
• Fast heating speed: ultra high frequency hardening machine with no oxidation layer, small deformation;
• Small size: split structure, lightweight, easy to move and install;
• Environmental protection: no pollution, noise, and dust;
• Strong adaptability: can heat a variety of workpieces;
• Temperature and heating time can be precisely controlled, with high processing quality.
• Full protection: with overpressure, over current, overheating, water shortage and other alarm indicators, and automatic control and protection.

APPLICATIONS OF THE INDUCTION HEATING MACHINE

GY’s ultra high frequency hardening machine is mainly used for all kinds of different metal parts induction heat treatment, induction forging, and induction brazing welding applications. But in total, normally used in the following fields.

Induction heat treatment industries

• All kinds of steam and motorcycle with high-frequency hardening heat treatment, such as crankshaft, connecting rod, piston pin, camshaft, valve, all kinds of gears in the gearbox, all kinds of forks, all kinds of spline shaft, transmission half shaft, all kinds of small shaft crankpin, all kinds of rocker’s arm, rocker arm shaft and other ultrahigh-frequency hardening heat treatment.
• Hardware tools, such as vice, hammer, pliers, wrenches, high-frequency quenching heat treatment.
• Hydraulic components such as plunger pump plunger, rotor pump rotor, a variety of valves on the reversing shaft, gear pump gear, and other high-frequency quenching.
• All kinds of power tools gear shaft ultrahigh-frequency hardening heat treatment.

Induction forging industries

• The steel plate is heated and bent into shape.
• Induction forging forming of standard fasteners.
• Induction forging hardware tools, such as pliers, wrenches, and other heating diathermy molding.
• Exploration drill rod-cone shank extrusion.
• Induction forging forming of steel tubes such as bends.

Induction Brazing Welding

• Welding of carbide cutting tools. Such as turning tools, milling cutters, and reamers.
• Welding of the diamond tooltip. Such as diamond saw blades, grinding tools, and sawtooth welding. Drilling bit welding for prospecting, such as drill bit, and claw bit welding.
• Induction brazing copper tube, brass fittings.

Our services

Pre-sale service.
1.Inquiry and consulting service
2.recommend the most suitable for our customers according to their requirements
3.Sample testing support
4.working videos available
5.View our factory

In-sale service.
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service.
1. Warranty time: 1year Warranty.

2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.