Touch Screen IGBT Ultra High Frequency Induction Heating Machine Multifunctional

Product Specification

Simple Operation Ultra High Frequency Induction Heating Equipment For Industry

INDUCTION HEATING EQUIPMENT:

Ultra high frequency hardening machine principle is by using high frequency alternating current flow is curled up into a coil of the conductor (usually made in copper tubes) the resulting magnetic beam, place the heated metal in, the magnetic beam will be well versed in the metal body, produce eddy current rotation (current), induced current under the influence of eddy current heating, this heating mode is the induction heating.

Simply say that: an electric current applied to a metal object heats it in a non-contact state. Using the principle of electromagnetic induction to produce instant high temperature where the heated body needs to be heated, this heating method has high heating efficiency, so modern production has been greatly improved.

MAJOR FEATURES

• Micro parts can be heated. It can heat iron wire, steel wire, steel strip, miniature shafts, silver wire, fine gold and silver jewelry, and more.
• The surface heats up quickly. Its skin effect is more obvious, which can quickly heat the surface of the workpiece, so it is very suitable for surface hardening.
• High frequency. The highest frequency can reach more than 800 kHz, and the heating efficiency is high.
• Flexible. Small size, equipped with casters, easy to move.
• Self-protection function. Monitor current, voltage, water temperature, etc. When failure occurs, it can automatically alarm and stop running.

POWER REQUIREMENTS:

The power required to heat your work piece depends on:

• The mass of your work piece
• The material properties of your work piece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

THE PARAMETERS OF THE GYH-30AB:

ADVANTAGES OF INDUCTION HEATING:

• Adopting Siemens IGBT power device unique inverter technology, 100% load duration design, 24 hours operation under maximum power, high-reliability guarantee.
• The automatic control type can adjust the heating time, heating power, heat preservation time, heat preservation power, and cooling time; Greatly improve the quality of heating products and heating repeatability, simplify the operation of workers.
• Lightweight, small size, simple installation, connected to 380V three-phase power supply, water inlet, and water outlet can be completed in a few minutes.
• Small volume, simple operation, a few minutes to learn.
• Especially safe, the output voltage is lower than 36V, avoiding the danger of high voltage electric shock.
• The ultra high frequency induction heating equipment efficiency is up to 90%, energy consumption is only 20%-30% of the high frequency of the old electronic tube, almost no electricity in the standby state, and can work continuously for 24 hours.
• The inductor can be quickly disassembled and replaced freely, and ultra-fast heating greatly reduces the oxidation deformation of the workpiece.
• The ultra high frequency induction heating equipment has over current, over-voltage, over temperature, water shortage, lack of such perfect automatic protection functions, and equipped with fault self-diagnosis alarm system.
• The equipment has the control function of constant current and constant power, which greatly optimizes the heating process of metal, realizes efficient and fast heating, and gives full play to the superior performance of products.

APPLICATIONS OF THE INDUCTION HEATING MACHINE:

• Carbide saw blade size teeth welding.
• Welding annealing of spectacle frame and spare parts.
• Jewelry clock welding
• Electronic industry (extremely fine wire various electronic components fine parts tin welding silver welding).
• Mechanical and electrical industry (Fine metal joint silver brazing micro motor shaft quenching tempering).
• Wire Industry (Wire Strip annealing).
• Tool welding, paper cutting knife, shoe blade quenching.
• Toy Industry (Winding sheet metal tempering).

HOW TO MAINTAIN ULTRA HIGH FREQUENCY INDUCTION HEATING EQUIPMENT?

• To prevent electric shock, ensure that the electrical specifications of the chassis are reliably grounded.
• Disassembly and installation of the inductor must be carried out after reheating is stopped.
• Strictly implement the principle of connecting water first and then powering on, water shortage is strictly prohibited in the working process, and the quality and pressure of cooling water used in the equipment and inductor must meet the requirements in Table 2. To avoid blocking the cooling pipes, if a water pump is used for water supply, install filter cooling water at the water pump inlet. The temperature should not be higher than 45°C, and the water flow should be 10T/H (softened water is recommended).
• The ultra high frequency induction heating equipment must be protected from sunlight, rain, humidity, and dust. When the device needs to be repaired or maintained, it must be repaired after the power is off.
• Clean the machine with compressed air or a fan every week. The circuit board is cleaned with a brush and then blown clean.
• Ordinary users should be used it every 4 months with special detergent (our company available) to clean the machine once. When the machine frequently alarms water temperature, or observe the water flow at the outlet significantly reduced should be cleaned immediately.
• The inductor should be kept clean to prevent a short circuit between turns.
• This ultrahigh frequency induction heating equipment cannot use a single turn sensor. Otherwise, the device may be damaged due to too small inductive reactance. In special cases, please consult the manufacturer.
• When replacing the inductor, the inductor connecting plate and the transformer contact surface should be sanded clean to maintain good conductivity.