OEM Induction Heating Coil Machine , Medium Frequency Induction Melting Furnace

Product Specification

 Custom Made Induction Coil Medium Frequency Induction Heater For Metal Heating 

WHAT IS INDUCTION HEATING:

Induction heating machie are a better way to heat metals. They’re more efficient and produce less pollution. That’s why they’re being used more and more in the steel industry. By using induction furnaces, we can make a real difference in reducing carbon emissions.

Uniformly heated billets, bars and billets are essential for efficient rolling mill operation. Induction heating systems from our company can help by preheating these products before they enter the rolling process. This maintains a consistent temperature throughout the product, ensuring optimal results.

THE PRAMETERS OF GYM-25AB MEDIUM FREQUENCY INDUCTION HEATING MACHINE:

Main Parts Introduction:

• Germany SIEMENS INFINEON IGBT Module. ( oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
• Japan Nichicon electrolytic capacitor. ( filter capacitor )
• Imported transistor integrated block.
• All water pipe use thermostability, High pressure resistance best quality material.
• Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
• International advanced all-solid-state semiconductor power devices.
• Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
• Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency

THE ADVANTAGES OF THE INDUCTION HEATING MACHINE:

• Improved product quality. The contact-free process induces heat in the product without touching it, reducing the opportunity for damage. Reduced energy costs. Unlike inefficient furnaces, the induction heating process converts up to 80% of the expended energy into useful heat, offering substantial cost savings.
• Reduced maintenance requirements and costs. Adding solid-state induction equipment to your process can eliminate the excessive maintenance costs associated with large ovens and furnaces. Precision heating with minimized distortion. The precise induction process delivers heat exactly where it is needed, so the other areas of your part are not exposed to possible distortion.
• Reduced excess heating of the manufacturing environment. Induction heating is localized, providing increased employee comfort.
• Reduced emissions of toxins and noise levels. High-frequency induction heating is a clean process, producing no smoke, pollution, waste heat, or noise.
• Drastically reduced cycle times. Instantaneous heat allows for quicker startup and increased production capabilities.
• Higher repeatability. Accurate temperature control provides uniform, consistent results, with fewer rejected parts.

APPLICATION FOR INDUCTION:

Medium frequency induction heating machines have a wide range of applications.

Heat Treatment

• Heat treating is the best way to protect your metal tools and equipment from corrosion and wear. Our industrial-strength heat treatment services will strengthen and harden your metal tools, making them resistant to cracking, chipping and other forms of damage.

Hot Forming

• Thermoforming has redefined metal manufacturing by heating material to a molten state and reforming it into the desired shape. This innovative process allows greater flexibility in designing new parts and eliminates the need for traditional welding or casting methods, making it an extremely versatile manufacturing process that can be used on a wide variety of metals.

Induction Welding

• Induction Welding is the process of joining metals by heating them to liquefaction and then pouring them together. This is usually done with an electrode that melts the metal and a filler wire that is manually fed into the weld puddle to add more filler material. In induction welding, coils carrying an alternating current are placed around the workpiece. Current passing through the coil creates a magnetic field.

Metal Smelting

• Metal smelting is the process of melting metal ores to extract valuable metals from them. Often this is done to make new alloys, or to recycle old metals into new products.

OPTIMIZED DESIGHS TO FIT ANY NEED:

To maximize efficiency and product quality, GY can customize a coil and power supply package to meet your exact application and heating requirements.

Coil design. Proper coil design is a key to achieving maximum process performance, and GY’s expertise in coil design sets us apart in the induction heating industry. Using our custom state-of-the-art coil design software, we use specific process parameters and data from your part drawings to engineer a coil of optimum size and shape for your application. We can also provide multiple-coil designs that heat numerous locations or parts simultaneously.

Complete engineering, manufacturing, and testing

With our experienced engineers, a world class manufacturing environment, and state-of-the-art test lab, GY can meet your needs quickly and effectively. Every new project begins with listening to the concerns and needs of our customers. Regardless of the size, shape or composition of your product, our seasoned engineers have the expertise to develop a solution that meets your requirement. We can even work with you to integrate the induction heating process into your automated manufacturing line.

Worldwide sales and service

With our knowledgeable sales staff, 24-hour service hotline, and extensive product line, we are prepared to meet the needs of customers around the globe. Our Applications Lab was developed to evaluate our customers’ parts and process requirements to ensure that the solution we propose is the best one for your application. Once your system is complete, we have field technicians available to provide on-site installation support and technical instruction on the operation and maintenance of your equipment. Additionally, GY stocks a full inventory of spare parts, to ensure that your GY equipment is operating when you need it.