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High-Speed Heating Surface Hardening Induction Hardening Machine For Steel
Induction Hardening Machine
Induction hardening is a contactless heating process using the principles of electromagnetic inductionto generate heat within a workpiece’s surface layers. In a much shorter heating time than other methods, hardening optimizes mechanical properties, such as strength and stiffness, making it the preferred method for manufacturers with significant throughput needs. Hardening typically takes just seconds!
Hardening steel is most effective through heat-treating processes for parts used in production. You’ll have a cost-effective method for processing shafts or other parts using induction hardening. Typically, induction hardening is applied to metal parts to achieve excellent surface wear resistance while maintaining their mechanical properties. It is a process that results in very high surface hardness of the metal materials, making it perfect for manufacturing components exposed to heavy loads. After an induction hardening process is achieved, a metal part must be quenched with water, oil, or air to obtain specific properties for the surface layer. Surface hardening increases the resistance to wear and may be used to improve the strength of heavily stressed components.
The parameters of the induction hardening machine:
Model
GYM-60AB (Three phase)
work power
340V-430V
Maximum input current
95A
Output power
60kw
fluctuating frequency
1-10khz
output current
400-2400A
the flow rate of cooling water
0.08-0.16Mpa 10L/Min
water temperature protection point
50C
product size
main :690x640x1060 mm
transformer : 870x430x750 mm
net weight
main : 95 kg
transformer : 79.5kg
Advantages of induction hardening:
Fast and Repeatable
Induction heating is a high-speed, precise, controlled, and repeatable process, producing metal products that are cleaner and more environmentally friendly. As a result, induction heating plays an integral part in the emerging connected industrial landscape.
Energy Saving and Environmentally
As induction heating is much more efficient and environmentally sound than other heating alternatives, this technology is growing in prominence. It transfers far more energy per square millimeter than a flame, induction takes much less time, heats just one defined material region, and uses much less power for the same work.
Safe and Efficient
The main advantages to using the induction heat procedure for this process are dramatically greater power and material efficiencies, and higher levels of safety, compared with other additive manufacturing methods.
Easy to Operate and Automate
Jobs such as fittings can be done reliably, unit by unit, with no skilled operator required. It has higher heating quality and is easier to automate the production process
Applications of the induction hardening:
Single Shot Hardening
Single shot hardening is the most common induction hardening method, in which the part and coil stay in one place throughout the heat-up process. Slack quenching (leaving the heat remaining in the part after the hardening process) is used routinely with larger single shots and horizontal scanners.
Auto-hardening may be used for static heating, single-shot heat treating, and, to a lesser extent, in horizontal scanners or continuous/progressive hardening applications.
Selective Induction Case Hardening
Selective Induction Case Hardening has the potential to enhance part performance by providing a combination of mechanical properties, giving hardness where required on wear surfaces while providing malleability at the core for impact strength.
Induction Hardening of Low-Ally Medium Carbon Steel
Induction Hardening of Low-Alloy Medium Carbon Steels is used extensively in critical automotive and machine applications that need a high level of wear resistance. The hardening depth is defined by carbonization depth, receptivity, and quenching. Any hardening process aims to give surface resistance to mechanical stress and give a part sufficient elasticity so it can withstand outside forces without damage.
Selective Induction Hardening
Selective Induction Hardening is an accelerated heating process that targets precise areas of a steel or iron alloy, making it possible to reach high-grade hardness levels in these places without affecting other regions. It’s an attractive alternative for many industries where localized hardening might be advantageous–such as the aerospace industry.
Because induction hardening is not a batch process (typically, a single piece is hardened at a time), the hardening machines may be located within production cells, allowing for continuous process flow.
As with any process, hardening is also a function of time and temperature, and induction hardening typically uses shorter times and higher temperatures to achieve results equivalent to furnace tempered. Our engineers can offer a complimentary evaluation of your application and will consult you regarding your particular manufacturing requirements.
Our services
Pre-sale service.
Inquiry and consulting service
recommend the most suitable for our customers according to their requirements
Sample testing support
working videos available
View our factory
In-sale service.
Strictly manufacture the machine, according to relevant technical standards.
Take run test, according to relevant equipment test run regulations.
Strictly check up the machine, before delivery
Delivery on time.
After-sale service.
Warranty time: 1year Warranty.
Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1996
Total Annual:
1000000-5000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.
We have established an R&D sys... Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.
We have established an R&D sys...