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Gear to Crankshaft Induction Shrink Fitting Machine which Accurate Localized and Controlled Heating
What is induction heating?
Induction heating is a fast,efficient,precise and repeatable heat treatment method for heating metals or other electrically-conductive material.Material is a metal such as steel,iron,brass,aluminum,alloy,copper,stainless steel,tungsten,nickel,precious metals,silver,zinc,gold and etc.or be semiconductor such as silicon carbide,carbon or graphite.
Induction heating Application:
Forging(Bar,flat plate,bar end heating,pipe ends,bar end heating)
Shrink fitting involves the preheating of a metal component for the insertion of another metal component producing a strong mechanical joint between two pieces of metal. As heat is applied to one component it expands while the component to be inserted is at ambient temperature. The ambient component is inserted into the heated component and as the heated component cools down it produces a strong joint between the two components.
Induction Heater Power Require depends on following factors :
»
Mass of work piece
»
Material properties of work piece
»
Temperature increase you require
»
Heating time require
»
Effectiveness of coil design
»
Comprehensive full load design
»
Any heat loss during heating process
The parameters of the Fast Heating Industrial Induction Heating Machine GYSQ-TC-120AB:
Model
GYSQ-TC -120AB (Three phase)
work power
340V-430V
Maximum input current
180A
Output power
120KW
fluctuating frequency
10-50khz
output current
400-4000A
the flow rate of cooling water
0.08-0.16Mpa 10L/Min
water temperature protection point
50C
product size
main : 770x550x1510mm
transformer : 870x430x750 mm
net weight
main : 150gks
transformer : 120kgs
Delivery Time: within 7 workdays. Shipping Term:By sea,By air,by express.
Common Applications of Shrink Fitting Machine
These applications for shrink fitting are often found in the Aerospace, Automotive and Railroad Industries:
Heating Roller Bearing assemblies for Shrink Fit application
Shrink fit starter ring gear to flywheels
Shrink fit gear wheel onto transmission shaft
Shrink fit steel gear onto gear motor shaft
Shrink fit gear to crankshaft
Shrink fit motor stators into motor housings
Removal and re-fitting of gas turbine impeller
Removal and re-fitting of hollow bolts in electrical generators
Advantages of the Induction Shirnk Fitting Machine
The shrink fitting process offers many advantages, including:
Minimal distortion
Prevents galling during assembly
Accurate localized and controlled heating allows for faster cooling
Reduced processing time
Energy savings
Minimal surface preparation
Maintains concentricity
Our services Pre-sale service.
Inquiry and consulting service
Recommend the most suitable for our customers according to their requirements
Sample testing support
Working videos available
View our factory
In-sale service.
Strictly manufacture the machine, according to relevant technical standards.
Take run test, according to relevant equipment test run regulations.
Strictly check up the machine, before delivery
Delivery on time.
After-sale service.
Warranty time: 1year Warranty.
Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
If any big quality problems occurs out of the guarantee period, we will send maintenance
Technician to provide visiting service after checking with the customer and charge for a favorable price.
We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1996
Total Annual:
1000000-5000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.
We have established an R&D sys... Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.
We have established an R&D sys...