100KW Medium Frequency Industrial Induction Heater With Touch Screen

Product Specification

           DSP Touch Screen 100kw Induction Heating Machine 380V 3Phase 

Induction Heating:

Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. An induction heater (for any process) consists of an electromagnet, through which a high-frequency alternating current (AC) is passed. Heat may also be generated by magnetic hysteresis losses in materials that have significant relative permeability. The frequency of AC used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.

An induction heater is a key piece of equipment used in all forms of induction heating. Typically an induction heater operates at either medium frequency (MF) or radio frequency (RF) ranges. Three main components form the basis of a modern induction heater including the power unit (power inverter), the work head (transformer) and the coil (inductor). Induction heating is a non-contact method of heating a conductive body by utilizing a strong magnetic field.

GY offers a complete line of all solid-state energy-saving induction heaters for various purposes. High-frequency induction heaters are good for powder, small parts, surface heating, as well as heating from a distance with high efficiency. Mid-frequency is good for mid-size parts heating/melting and surface heating. Low-frequency is designed for large-size parts heating that requires deep heat penetration, they are also great for large amounts of gold, silver, copper, or ore melting.

The parameters of the DSP Touch Screen 100kw Induction Heating Machine 380V 3Phase For Gear Hardening

The advantages of the DSP induction heating machine:

1. Small size, lightweight, no high-pressure equipment, small footprint, and movable operation;

2. Less power consumption and saving cooling water;

3. Fast heating and less oxide layer;

4. According to the size of the power, the frequency band is divided into a variety of models, and customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;

5. The installation is simple, and easy to operate, the user only needs to take 10 minutes to learn the entire operation process;

6. Fault detection and protection features complete:  

    The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, overvoltage, overcurrent, and lack of faults in real-time, and responds quickly. The cause of the fault is displayed on the display screen at the right time, and the indicator light is synchronized; in addition, it can also be output by the output port. Relay signal for external system coordination work.

7. Resonant frequency automatic tracking system:

    It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;

8. Friendly man-machine interface:

    Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;

9, Hardware isolation interface:

    It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.

10. Remote communication interface:

     With RS-23Z/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.

11, zero power start: zero voltage output of start and standby, no need for false load support.

12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.

13. The device is equipped with a conspicuous red emergency stop button. When an emergency occurs, you can quickly press this button.

Stop the equipment work and use it to achieve protection measures.

14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;

About GY

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing, and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs. The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road to innovation, transformation, and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality, and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power, government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use in the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with an input voltage of three-phase 415V and three-phase 440V are suitable for use in Southeast Asian countries such as Malaysia, Australia, and Thailand Inheritance build trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.