High Temperature Safety Induction Melting Machine With Ground Fault Protection

Product Description:

Induction melting is an effective and energy-saving method for elevating metal or ore temperature to the degree of melting and maintaining the temperature to achieve smelting, alloying, mixing, and molding processes. The induction furnace consists of a conductive coil surrounding a container or chamber that contains metal material. A current regularly going through the coil induces eddy currents in the metal, thus the circulating currents generate extreme temperatures to melt metals and for making mixtures of exact compositions.

Melting or casting is often the primary step to product making. Induction melting is a rapid and efficient way to do that. By changing the shape of the induction coil, different induction furnaces could hold charges of various sizes, from small mugs to dozens of tons of melted metal. Moreover, by adjusting the power and frequency, our company can treat a variety of metals such as iron, steel, and stainless steel alloys, copper and copper-based alloys, aluminum, and silicon. Accordingly, the induction facility is exclusively designed for each process to ensure the highest level of efficiency.

Features:

VS Resistance Heated Furnace:

It has a high heat efficiency, therefore it melts quickly. Additionally, due to its small size, it saves up to 30% in energy consumption. On the downside, the resistance or silicon carbide stock is highly prone to damage.

VS Coal, Gas, and Diesel Furnace:

These furnaces are beneficial as they can facilitate the adjustment of solution composition and temperature, reduce the rejection rate by up to 2/3, and improve the mechanical strength of the casting. Furthermore, it reduces environmental pollution and the noise is much lower than that of other equipment. Another advantage is that the labor intensity of workers and the working conditions have been improved. However, Coal and gas furnaces use cast-iron crucibles can be harmful to aluminum alloy by increasing impurity.

VS SCR or Frequency Melting Furnace:

It has a high heat efficiency, melts quickly, and due to its small size, it saves up to 20% in energy consumption. The electromagnetic stirring effect is slight, so the service life of the crucible is extended. Moreover, by adjusting the frequency, it can regulate the power and reduce material element burning as well as achieve better energy saving. Furthermore, it is suitable for melting stainless steel, copper, silicon, and aluminum, thus reducing the cost of the casting.

For a 70kw melting aluminum equipment, the cost of melting it is:

• Resistance melting furnace: 70%
• Frequency melting furnace: 70%
• Diesel melting furnace: 60%
• SCR melting furnace: 80%

Technical Parameters:

The GYM series melting furnaces are capable of smelting weight of steel and iron, as well as aluminum, bronze, and other precious metals. Here is a detail of the smelting capacities for each model:

• GYM-25KW: 8KG of steel/iron, 20KG of aluminum/bronze/same metals.
• GYM-40KW: 20KG of steel/iron, 40KG of aluminum/bronze/same metals.
• GYM-60KW: 30KG of steel/iron, 60KG of aluminum/bronze/same metals.
• GYM-100KW: 50KG of steel/iron, 100KG of aluminum/bronze/same metals.
• GYM-160KW: 100KG of steel/iron, 200KG of aluminum/bronze/same metals.
• GYM-200KW: 150KG of steel/iron, 300KG of aluminum/bronze/same metals.
• GYM-250KW: 200KG of steel/iron, 400KG of aluminum/bronze/same metals.

Applications:

GY induction melting equipment is capable of melting any type of metal for various industrial applications. Foundries, Metals Manufacturers, Mining and Metalworking Companies often contact us to make custom melting applications.

Investment casting or lost-wax casting is one of the most common and oldest metal casting techniques. Our induction melting equipment enhances this process and improves the quality and consistency of the output cast metal parts.

Smelting is a core process for the production of metal. Our smelting equipment assists in extracting all types of metals from ores in a quick and reliable manner.

Our portfolio of specialized induction melting equipment is suitable for the Jewelry, Mining and Refining industries. Our units churn out precise and high-grade precious metals used for various purposes.

Support and Services:

Here at GY, we understand that the support and services for our Induction Melting Machine are the key to its success. Our team of experienced engineers is available to provide you with the best technical support and services.

We are dedicated to providing you with the highest quality, most reliable Induction Melting Machine on the market. Our engineers are available to answer any questions, provide troubleshooting, and give any technical advice you need. We are committed to ensuring the optimal performance of your machine and that it is running properly.

Our team of customer service representatives is here to answer any questions you may have about the Induction Melting Machine. They can provide you with detailed information about the machine and its capabilities. They can also help you with any problems or issues that you may have with the machine.

We offer a comprehensive warranty on all of our Induction Melting Machines. If you experience any issue with your machine, our team of engineers is available to assist you in resolving it quickly and efficiently.

Our team is dedicated to providing you with the best customer experience. We understand that your business depends on the performance of our Induction Melting Machine, and we are committed to ensuring that it is working properly. Thank you for choosing XYZ!

Packing and Shipping:

The Induction Melting Machine is carefully packaged and shipped in a wooden box. The box is clearly labeled with the product's name and model number and includes the following components:

• The Induction Melting Machine itself
• A power cord
• Instruction manual
• Safety precautions and operating guidelines
• Cleaning supplies and maintenance tools

The box also includes a tracking number to enable customers to monitor the progress of their shipment.