Bulk Monel K500 Monel Welding Wire UNS N05500 2.4375 High Strength ODM

Product Specification

Bulk Monel K500 Monel Welding Wire UNS N05500 2.4375 High Strength ODM

Monel K500 is a high-strength, corrosion-resistant nickel-copper alloy that combines the properties of Monel 400 with the additional strength of aluminum and titanium. It is composed of approximately 63% nickel, 30% copper, and small amounts of aluminum and titanium, which provide it with superior mechanical properties. Monel K500 offers excellent resistance to seawater, chemical corrosion, and high-temperature environments, making it suitable for demanding industrial applications.

The alloy is known for its exceptional strength, hardness, and resistance to stress corrosion cracking, particularly in marine, aerospace, and chemical processing environments. It performs well at both low and high temperatures, maintaining its strength and toughness. Monel K500 is also highly resistant to oxidation and fatigue, ensuring long-lasting performance even in harsh operating conditions.

Monel K500 is non-magnetic and has good fabricability, allowing it to be easily welded, machined, and formed into various shapes. It is commonly used in applications such as marine components (propeller shafts, pumps, and valves), aerospace (turbine blades and other high-stress parts), and chemical processing (heat exchangers, valves, and pumps).

In summary, Monel K500 offers a combination of high strength, corrosion resistance, and durability, making it a preferred material for critical applications in marine, aerospace, and chemical industries.

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Some key features of Monel K-500 include:

• High Strength and Hardness:

Monel K-500 is significantly stronger and harder than Monel 400, thanks to the addition of aluminum and titanium. This makes it ideal for high-stress applications where durability and performance are critical.

• Excellent Corrosion Resistance:

Offers exceptional resistance to seawater, acids, alkalis, and many other harsh environments. It is especially resistant to corrosion in marine environments, including seawater and brine.

• Stress Corrosion Cracking Resistance:

Resistant to stress corrosion cracking (SCC), making it suitable for use in environments where other alloys might fail due to constant mechanical stress and exposure to corrosive substances.

• High-Temperature Performance:

Maintains excellent strength and resistance to oxidation at elevated temperatures, making it suitable for high-temperature applications like turbine blades and engine components.

• Non-Magnetic:

Monel K-500 is non-magnetic, which is beneficial in applications where magnetic properties could cause interference, such as in aerospace and electronics.

• Good Fatigue and Wear Resistance:

The alloy is resistant to fatigue and wear, making it ideal for parts subjected to constant stress, like propeller shafts, valves, and pumps.

• Ductility and Toughness:

Despite its high strength, Monel K-500 retains good ductility and toughness, which allows it to be easily fabricated, welded, and machined into complex parts.

• Biocompatibility:

Suitable for medical applications due to its biocompatibility, making it safe for use in implants and medical devices.

• Oxidation Resistance:

Excellent resistance to oxidation, particularly in marine and high-temperature environments, which prolongs the life of components exposed to extreme conditions.

• Fabricability:

Can be easily welded, machined, and fabricated into a wide range of shapes and forms, making it versatile for various industrial applications.

Monel K-500's combination of high strength, corrosion resistance, and durability makes it a preferred choice for critical applications in aerospace, marine, and chemical processing industries.

Applications:

• Marine Engineering: Monel K-500 is used in the manufacture of ships, marine platforms, submarine pipelines, and other facilities to prevent chloride ion corrosion and seawater corrosion.
• Petrochemical Industry: It is used in the manufacture of petrochemical equipment, such as reactors, towers, pipelines, etc., which can withstand high-temperature and pressure corrosion.
• Aerospace Industry: Monel K-500 is used in the manufacture of aerospace vehicles, such as aircraft, rockets, satellites, etc., ensuring the stability and safety of the equipment during high-speed movement and extreme environments.
• Electronics Industry: It is used in the manufacture of electronic components, such as capacitors, resistors, etc., ensuring the stability and reliability of the equipment.
• Chemical Processing: Pump and valve components for chemical processing are made from Monel K-500 due to its resistance to various chemicals.
• Oil and Gas Production: Used for oil well drill collars, instruments, pump shafts, impellers, non-magnetic housings, safety lifts, and valves in oil and gas production.
• Pulp and Paper Production: Doctor blades and scrapers for pulp processing in paper production are made from Monel K-500.
• Sensors and Electronic Components: Monel K-500 is used in sensors and other electronic components due to its non-magnetic properties and corrosion resistance.
• Fasteners and Springs: It is used for fasteners and springs in marine service due to its strength and corrosion resistance.

These applications leverage the unique properties of Monel K-500, such as its excellent corrosion resistance, strength, and low magnetic permeability, making it suitable for a wide range of industries and environments.