High Level Circuit Board Prototype Fr4 PCB Assembly HASL Customized

High Level Customized Prototype Fr4 PCB Assembly Quote In China

Basic information:

Material:Fr4

Layer:4

Board thickness:1.2mm

Surface finish:HASL lead free

Copper weight:1OZ

Solder mask:Blue

Silk screen:White

Production:PCB+Components+Assembly

Delivery time:15 days for 10 sets

PCB:Customized

Components:We purchase

Prototype PCB Assembly

High Level Customized Fr4 PCB Assembly In China

1. PCB Assembly: SMT, THT/DIP, BGA, COB soldering.

2. PCB Manufacture: 1-24 layers, Buried & Blind via PCB, Imdepence PCB, High frequency PCB, FR-4,Aluminium PCB.

3. PCBA Testing Jigs: PMMA, Automated & Manual Tooling.

4. PCB Design: we need a idea or schematic diagram for PCB & PCBA design.

5. PCB Copy & Clone: PCB and PCBA copy, we can provide you gerber file and BOM file

Surface Mount Technology

Through-Hole Assembly Technology

Mixed Assembly Technology

Conventional Leaded Technology

Special Processes

Inspection Methords

Conformal coating

Prompt and Superior Service

Comprehensive documents audit to prevent mistakes in PCB Gerber and Bom.

Suggest best quality replacement with lower price.

Engineering support for test and provide suggestions for mass production 

Conventional Leaded Technology

Suggest best shipment method.

Sign NDA to keep your design safe.

Customized Fr4 PCB Assembly  FAQ

Q1: How do you make sure the quality of the PCBs?

A1: Our PCBs are all 100% test including Flying Probe Test, E-test or AOI.

Q2: What is the lead time?

A2: Sample needs 7-10 working days, mass production needs 10-20 working days.

       It depends on the files and quantity.

Q2: Can I get the best price?

A2: Yes. To help customers control cost is what we are always trying to do.

       Our engineers will provide the best design to save PCB material.

Q3:  What files should we offer?

A3:  If only need PCBs, the Gerber files are needed; If need PCBA, both Gerber files and BOM are needed.

Q4: Do you keep our information and files secret?

A4: Keeping secret for customers is the basic principle of our factory. We can sign with the NDA with you.

Q5: Can we visit your company?

A5: No problem. You are welcome to visit our company in Shenzhen.

Q6: Can I get a sample?

A6: Yes, It's reasonable to get a sample to test our quality at first.

       But you have pay for the samples, and we will return half of the cost when the order is more than 20 sqm.

The PCB assembly process typically includes the following steps:

Component Procurement: The required electronic components are sourced from suppliers. This involves selecting components based on specifications, availability, and cost.

PCB Fabrication: The bare PCBs are manufactured using specialized techniques such as etching or printing. The PCBs are designed with copper traces and pads to establish electrical connections between the components.

Component Placement: Automated machines, called pick-and-place machines, are used to accurately place surface mount components (SMD components) on the PCB. These machines can handle a large number of components with precision and speed.

Soldering: Once the components are placed on the PCB, soldering is performed to establish electrical and mechanical connections. There are two common methods used for soldering: a. Reflow Soldering: This method involves applying solder paste to the PCB, which contains small solder balls. The PCB is then heated in a reflow oven, causing the solder to melt and create connections between the components and the PCB. b. Wave Soldering: This method is typically used for through-hole components. The PCB is passed over a wave of molten solder, which creates solder connections on the bottom side of the board.

Inspection and Testing: After soldering, the assembled PCBs undergo inspection to check for defects, such as solder bridges or missing components. Automated optical inspection (AOI) machines or human inspectors perform this step. Functional testing may also be conducted to ensure the PCB operates as intended.

Final Assembly: Once the PCBs pass inspection and testing, they can be integrated into the final product. This may involve additional assembly steps, such as attaching connectors, cables, enclosures, or other mechanical components.

Certainly! Here are some additional details about PCB assembly:

Surface Mount Technology (SMT): Surface mount components, also known as SMD (Surface Mount Device) components, are widely used in modern PCB assembly. These components have small footprints and are mounted directly onto the surface of the PCB. This allows for higher component density and smaller PCB sizes. SMT components are typically placed using automated pick-and-place machines, which can handle components of various sizes and shapes.

Through-Hole Technology (THT): Through-hole components have leads that pass through holes in the PCB and are soldered on the opposite side. While SMT components dominate modern PCB assembly, through-hole components are still used for certain applications, especially when components require extra mechanical strength or high power handling capabilities. Wave soldering is commonly used for soldering through-hole components.

Mixed Technology Assembly: Many PCBs incorporate a combination of surface mount and through-hole components, referred to as mixed technology assembly. This allows for a balance between component density and mechanical strength, as well as accommodating components that are not available in surface mount packages.

Prototype vs. Mass Production: PCB assembly can be performed for both prototype and mass production runs. In prototype assembly, the focus is on building a small number of boards for testing and validation purposes. This may involve manual component placement and soldering techniques. Mass production, on the other hand, requires high-speed automated assembly processes to achieve efficient and cost-effective production of large quantities of PCBs.

Design for Manufacturing (DFM): DFM principles are applied during the PCB design phase to optimize the assembly process. Design considerations such as component placement, orientation, and proper clearances help ensure efficient assembly, reduce manufacturing defects, and minimize production costs.

Quality Control: Quality control is an integral part of PCB assembly. Various inspection techniques are employed, including visual inspection, automated optical inspection (AOI), and X-ray inspection, to detect defects such as solder bridges, missing components, or incorrect orientations. Functional testing may also be conducted to verify the proper operation of the assembled PCB.

RoHS Compliance: Restriction of Hazardous Substances (RoHS) directives restrict the use of certain hazardous materials, such as lead, in electronic products. PCB assembly processes have adapted to comply with RoHS regulations, using lead-free soldering techniques and components.

Outsourcing: PCB assembly can be outsourced to specialized contract manufacturers (CMs) or electronic manufacturing service (EMS) providers. Outsourcing allows companies to leverage the expertise and infrastructure of dedicated assembly facilities, which can help reduce costs, increase production capacity, and access specialized equipment or expertise.