Hybrid YAG Diode Metal Laser Welding Machine 2600W 1064nm Wavelength

Product Description:

YAG Laser Welding and Diode Laser Recombination Hybrid Laser Welding Description:

To improve the tensile strength of aluminum alloy welds and solve crack defects during aluminum alloy welding Adopting YAG laser and semiconductor laser composite laser welding.

First, YAG laser welding is used to form a welding pool, and then semiconductor laser is used to heat and insulate the pool. A crack free weld seam is obtained, and the tensile strength of the weld seam is tested

The combination of two types of lasers prolongs the cooling and solidification time of the molten pool, effectively avoiding hot cracks, reducing welding defects, and improving welding quality.

YAG and Diode Hybrid-laser welding system made by HW-Y-600 single lamp & rod machine with 2000w Diode laser source.

Use Diode laser have preheating to increase absorptivity and keyhole. At the same time laser out to weld aluminum thereby reduce defection of gas hole burst. And also increase stability of molten pool at high speed. Increase welding quality.

Reduce welding energy of single wavelength thereby increase welding speed.

 

YAG Laser Welding Machine Serial Description:

1.Could be achieving perform spot welding, butt welding, overlap welding, and seal welding on workpieces.

2.Fast welding speed, high aspect ratio, small heat affected zone during welding process, and small deformation.

3.The weld seam is flat and beautiful, and no or only simple processing is required after welding.

4.Can integrate multiple beam welding to achieve energy and time splitting.

5.Integrated energy negative feedback laser control technology, achieving consistent welding effect from beginning to end.

6.Integrated with arbitrary waveform control technology, it can accurately control the solder joints formed by each pulse energy, achieving excellent welding results.

 

Diode Laser Welding Description:

The working principle of Semiconductor / Diode lasers is the excitation method. Utilizing semiconductor materials, that is, utilizing electrons to transition between energy bands to emit beam light, and using the cleavage surface of semiconductor crystals to form two parallel reflective mirrors as mirrors, forming a resonant cavity to oscillate, feedback, and amplify the radiation of light, outputting laser beam.

The advantages of semiconductor lasers are small size, light weight, reliable operation, low power consumption, and high efficiency.

 

Power Battery Sealing Nail Welding Principle:

Work characteristics: High production efficiency, higher yield rate, laser and control system, welding final yield ≥ 99.8%; After welding inspection, a 3D camera is used to effectively detect welding defects such as pinholes, burst points, broken welds, steps, etc., and there are no omissions, with a kill rate of ≤ 1%; Fully automatic operation, intelligent and efficient production to achieve incoming material scanning and recording, fully automatic loading and unloading, fully automatic battery clamping and benchmark positioning, automatic laser cleaning, automatic positioning and assembly of sealing nails, CCD selection of welds and pre welding inspection, automatic laser welding and dust removal, automatic identification and removal of defects, high work efficiency, and good finished products. The weld seam is beautiful, the penetration depth is stable, and there is no obvious splashing during the welding process

 

Hybrid Laser Welding Head :

 

 

Features:

• Single lamp & rod.
• Adopt many intelligent monitors.
• More stable beam, more strength penetrating force.
• Import quartz optical lens and parts.
• Unique optical system design.
• High aspect ratio. The weld seam is deep and narrow, and the weld seam is bright and beautiful.
• Due to high power density, extremely fast melting process, low input heat to the workpiece, fast welding speed, small thermal deformation, and small heat affected zone.
• High density. During the process of weld formation, the molten pool is continuously stirred, and gas escapes, resulting in a non porous fusion weld. The high cooling rate after welding can easily refine the microstructure of the weld seam, resulting in high strength, toughness, and comprehensive performance of the weld seam.
• Strong weld seam. High temperature heat sources and sufficient absorption of non-metallic components produce purification effects, reducing impurity content, changing the size of inclusions and their distribution in the molten pool. During the welding process, there is no need for electrodes or filler wires, and the melting zone is less contaminated, making the strength and toughness of the weld equivalent to or even higher than that of the parent metal.
• Precise control. Because the focusing spot is very small, the weld seam can be positioned with high precision, and the beam is easy to transmit and control. It does not require frequent replacement of the welding torch and nozzle, significantly reducing the auxiliary downtime and high production efficiency. Light has no inertia and can also stop and restart at high speeds. By using self-control beam movement technology, complex components can be welded.
• Non contact, atmospheric environment welding. Because the energy comes from the laser, the workpiece has no physical contact, so there is no force applied to the workpiece. Magnetism and air have no effect on lasers.
• Due to low average heat input and high machining accuracy, reprocessing costs can be reduced. Meanwhile, laser welding has lower operating costs, which can reduce workpiece costs.

Technical Parameters:

Applications:

Laser welding can be applied to the welding of various metals, alloys, steel and other alloy materials, as well as to the welding of various dissimilar metals such as copper brass, copper titanium, nickel copper, and copper titanium.

Automotive parts industry: engine cylinder gasket; Hydraulic tappet sealing welding; Filter sealing welding; Spark plug welding; Welding of valve push rod; Sealing welding of anti-collision airbag electric detonator; Heat treatment of crankshaft or cylinder liner; and so on

Electronics industry: Sealing welding of the shell of mobile phone batteries and power batteries; Solid state relay sealing welding; Welding of connector data cables; and so on

Hardware industry: tools, accessories, tableware, lighting fixtures; and so on.

The emergence of YAG lasers has opened up a new field of laser welding. We have obtained deep penetration welding based on the theory of small hole effect, which has been increasingly widely used in industries such as machinery, automobiles, and steel.

Support and Services:

Packing and Shipping:

FAQ:

• Q: What is the Brand Name of this Metal Laser Welding Machine?
  A: The Brand Name of this Metal Laser Welding Machine is HanWei.
• Q: What is the Model Number of this Metal Laser Welding Machine?
  A: The Model Number of this Metal Laser Welding Machine is HW-MW.
• Q: Where is this Metal Laser Welding Machine manufactured?
  A: This Metal Laser Welding Machine is manufactured in Shenzhen, China.
• Q: What certifications do this Metal Laser Welding Machine have?
  A: This Metal Laser Welding Machine has CE&FDA certifications.
• Q: What is the minimum order quantity for this Metal Laser Welding Machine?
  A: The minimum order quantity for this Metal Laser Welding Machine is 1.

HanWei Laser Company Profile

Hanwei Laser Equipment Co.,Ltd is a leading corporation of laser welding systems for a variety of industries, is the worldwide innovation leader in the development of components and system solutions in the field of laser welding technology, including automobile battery, new energy resources, energy storages, aerospace, jewelry, metal processing, medical, plastic, and more.

Hanwei laser Founded in 2016, the company has over two decades of experience in the industry and utilizes the latest technology to provide innovative, reliable, and high-quality laser solutions.

Great changes are driven by technology. And technologies change the world.

The company offers a range of laser systems, including desktop and handheld laser system models, that use advanced fiber, pulsed or continuous wave, blue laser, diode laser, hybrid laser technology to meet the exact needs of their customers. Also provide custom solutions for specialized applications and offer training and support to help their customers get the most out of their laser systems.

Hanwei Laser has a global presence with offices and distributors in Europe, North America, Asia, and Middle East, making it accessible to customers all over the world.

The company has a reputation for excellent customer service, quality products, and innovative solutions, which have made it a trusted name in the laser welding industry.