Jinan Zhongwei Casting And Forging Grinding Ball Co.,Ltd
| Supply Ability | 50000 Tonne per year |
| Delivery Time | 5-7 days |
| Packaging Details | Steel drums,container bags |
| Name | Forged Grinding Steel Balls |
| Packing | bag or steel drums |
| Application | cement plant, power station, mine, chemical industry |
| Technical | Forged, Hot Rolling, Cast |
| Feature | High Hardness |
| Broken | 1% max |
| Diameter | 20-150mm Diameter |
| Brand Name | ZW |
| Model Number | 45# 60Mn B2 B3,high medium low chrome |
| Certification | SGS, BV, TUV, ISO9001 |
| Place of Origin | Jinan |
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Product Specification
| Supply Ability | 50000 Tonne per year | Delivery Time | 5-7 days |
| Packaging Details | Steel drums,container bags | Name | Forged Grinding Steel Balls |
| Packing | bag or steel drums | Application | cement plant, power station, mine, chemical industry |
| Technical | Forged, Hot Rolling, Cast | Feature | High Hardness |
| Broken | 1% max | Diameter | 20-150mm Diameter |
| Brand Name | ZW | Model Number | 45# 60Mn B2 B3,high medium low chrome |
| Certification | SGS, BV, TUV, ISO9001 | Place of Origin | Jinan |
| High Light | Forged Grinding Steel Balls ，150mm Grinding Steel Balls ，20mm Grinding Steel Balls | ||
Forged Grinding Steel Balls 20-150mm Diameter High Hardness
Forged Grinding Steel Balls are widely used in metallurgical mines, cement building materials, thermal power generation, flue gas desulfurization, aerated concrete, magnetic materials, chemical industry, coal water slurry, pellet, slag.
The production process of the forged grinding balls
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Type and chemical composition of forged balls
Name | Material | Chemical composition | Hardness | |||||
| C | Si | Mn | S | P | Cr | HRC | ||
forged ball | B3 | 0.58-0.66 | 1.6-1.9 | 0.65-0.8 | <0.025 | <0.025 | 0.7-0.9 | 58-63 |
| B2 | 0.72-0.85 | 0.17-0.37 | 0.7-1.0 | <0.04 | <0.04 | 0.4-0.6 | 58-63 | |
| 60Mn | 0.55-0.65 | 0.17-0.37 | 0.7-1.0 | <0.04 | <0.04 | <0.25 | 58-62 | |
| 45# | 0.42-0.50 | 0.17-0.37 | 0.5-0.8 | <0.035 | <0.035 | ≤0.25 | 50-55 | |
Hardness distribution
Material | Dia25mm-Dia50mm | Dia60mm-Dia90mm | Dia90mm-Dia125mm | |||
surface | core | surface | core | surface | core | |
| B3 | / | / | / | / | 56-63 | 45-53 |
| B2 | 60-65 | 58-62 | 58-63 | 50-55 | 56-60 | 40-45 |
| 60Mn | 58-63 | 55-60 | 58-63 | 40-45 | 56-60 | 30-35 |
| 45# | 55-58 | 45-55 | 55-58 | 30-35 | 50-55 | 25-30 |
Type and chemical composition of cast iron balls
Name | Material | Chemical composition | Hardness | |||||
| C | Si | Mn | S | P | Cr | HRC | ||
Cast ball | Special Hi-Cr | 2.0-3.0 | <1.0 | 0.5-2.0 | ≤0.06 | ≤0.08 | >20 | 58-64 |
Special Hi-Cr | 2.0-3.0 | <1.0 | 0.5-2.0 | ≤0.06 | ≤0.08 | >15 | 58-64 | |
High-Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≤0.06 | ≤0.08 | >10 | 58-62 | |
Medium-Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≤0.06 | ≤0.08 | ≥5 | 50-55 | |
Low-Cr | 2.2-3.4 | ≤1.2 | 0.5-1.5 | ≤0.06 | ≤0.08 | 1.0-1.5 | 42-46 | |
Hardness distribution
Material | Dia25mm-Dia50mm | Dia60mm-Dia70mm | Dia80mm-Dia90mm | |||
surface | core | surface | core | surface | core | |
Special hi-CR:>20 | 60-64 | 59-63 | 60-64 | 58-62 | 60-64 | 57-61 |
Special hi-CR:>15 | 58-62 | 57-61 | 58-62 | 56-60 | 58-62 | 50-59 |
High Cr:>10 | 58-62 | 57-61 | 58-62 | 56-60 | 58-62 | 50-59 |
Medium Cr:≥5 | 50-55 | 49-54 | 50-55 | 48-53 | 50-55 | 47-52 |
Low Cr:1-1.5 | 42-46 | 41-45 | 42-46 | 40-44 | 42-46 | 39-43 |
Company Profile
Jinan Zhongwei Casting And Forging Grinding Ball Co.,LTd established in 2000, as a professional grinding media manufacturer, we are devote to development and production wear-resistant steel balls for ball mill. Main products: Forged Steel Ball, Cast Steel Ball (High, Medium, Low Chrome), Casting Cylpebs, Grinding Rods.
We have obtained ISO 9001:2008 International Quality System Authentication. To ensure the excellent performance of grinding balls, our company have advance quality control and test equipments, and complete quality inspection system.
Strength casting high quality goods and good faith forging magnificent. Our aim is to insist on the theory of "Quality first, Honesty and Trust Bring Mutual Benefits". We are trying best to supply customers from both at home and abroad with high quality products and satisfactory service.
For more information about our products ,Pls feel free to contact us.
eileen@zwgrindingball.com
Company Details
Business Type:
Manufacturer
Year Established:
2000
Employee Number:
100~120
Ecer Certification：
Verified Supplier
Established in 2000, We Jinan Zhongwei casting and forging grinding ball Co.,Ltd, are leading manufacturer and professional exporter of grinding media balls in China. with the annual output of 50,000 to 70,000 metric tons. Our products grinding media balls are mainly exported to more than 20 countri... Established in 2000, We Jinan Zhongwei casting and forging grinding ball Co.,Ltd, are leading manufacturer and professional exporter of grinding media balls in China. with the annual output of 50,000 to 70,000 metric tons. Our products grinding media balls are mainly exported to more than 20 countri...
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