Kapudun Automation Equipment (Guangzhou)CO.,ltd

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Potting Solar Panel Junction Boxes Machine with 2 Component Silicone

China Potting Solar Panel Junction Boxes Machine with 2 Component Silicone

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Potting Solar Panel Junction Boxes Machine with 2 Component Silicone

MOQ： 1
Price： $ 8500/pieces >=1 pieces
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Supply Ability	50 Piece/Pieces per Month
Delivery Time	5-8 days
Payment Terms	T/T 、Western Union、Money Gram
Condition	New
Weight (KG)	260
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Marketing Type	Ordinary Product
Warranty of core components	1 Year
Core Components	Pump, Junction box potting machine
Warranty	1 Year
Applicable Industries	Junction box potting machine
Showroom Location	Italy, Viet Nam, Thailand
Voltage	220V
Product name	Glue potting machine
Type	standalone
Keyword	ab glue potting machine
After-sales Service Provided	yes
Style	Junction box potting machine
Place of Origin	China

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Product Details
Company Details

Product Specification


Supply Ability	50 Piece/Pieces per Month	Delivery Time	5-8 days
Payment Terms	T/T 、Western Union、Money Gram	Condition	New
Weight (KG)	260	Video outgoing-inspection	Provided
Machinery Test Report	Provided	Marketing Type	Ordinary Product
Warranty of core components	1 Year	Core Components	Pump, Junction box potting machine
Warranty	1 Year	Applicable Industries	Junction box potting machine
Showroom Location	Italy, Viet Nam, Thailand	Voltage	220V
Product name	Glue potting machine	Type	standalone
Keyword	ab glue potting machine	After-sales Service Provided	yes
Style	Junction box potting machine	Place of Origin	China

BACKGROUND

Junction boxes are installed on the backside of photovoltaic (PV) panels and serve to protect electric components from environmental elements. To improve junction box mounting and protect integral components, a solar panel manufacturer was exploring ways to decrease costs, improve manufacturing efficiency, and meet panel lifetime expectations.
CHALLENGE
The customer was looking for the most efficient and consistent way to pot their solar panel junction boxes. It was paramount that they found a reliable solution that would protect the ribbon wire connection from corrosion as well as protect against moisture ingress through the back panel. In addition, the potting materials had to seal and adhere to a variety of substrates including a plastic junction box, metal ribbon wires, and the glass back panel.
SOLUTION
We to provide a meter, mix, and dispense system to process a 5:1 (by volume) silicone potting material with a shot size of approximately 30 cc. To verify the application, ourd Ratio Meter, Mix and Dispense System. Machine with automatic cleaning function,tank stirring with agitator . 20 40L tank for optional.

Machine picture

Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Machine Breif introduction

1. The whole bucket of glue only be placed on the tank side of the machine, and the equipment can be automatically extracted without manual pouring into the storage bucket.
2. The storage tank can be customized according to the potting of AB glue in each hour.
3. The storage tank has automatic defoaming function and material location level detection function.
4. The tank can be customized according to your glue need, such as: automatic stirring, automatic constant temperature, air drying, etc. ..
5. High-precision screw pump (gear pump / plunger pump) pushes glue through the cavity, with high pressure and fast glue output.
6. The servo motor drives the screw pump , the speed of each pump can be set separately, to keep the flow speed of each pump, To achieve the required mixing ratio (1: 1--1: 10 adjustable).
7. Equipped with dynamic mixing device to make the mixing of glue more uniform.
8. Equipped with automatic cleaning function, no need to manually cleaning the machine, avoid manual cleaning trouble.
9. Equipped with 500 * 500mm mechanical arm, which can edit the running path, To actual perfect potting ab glue at correct location on product

Options:

1.Dispensing with Dozing nozzle or Static mixer/dynamic mixer

2.Constant or Variable resin:hardener mixing-ratio

3.Single or Multi Dispenser Potting

4.Fixed or Moveable dosing nozzle (Dispensing)

(X-Y-Z axis movement or interpolation)

5.Automatic Loading & Unloading of Trays

6.Ability to dosing different quantities of raw materials to different locations in one program

7.Automation: pre-heating and curing oven with conveyor

8.Extra degassing tanks for uninterrupted production

Dosing Pumps

1. Very precise even at very low volumes

2.Constant mixing ratio ensures faultless dosing

3. Metering pumps ensures minimal amounts of reactive mix

4.Temperature controlled design

5. Resistant to abrasion even when filled with high abrasive casting resins and does not require maintenance

Machine Vacuum Tank Agitator

1. Full homojenization

2.No sedimentation

3. Perfect degassing

Static Mixer /dynamic mixinng

1.Perfect homogenization without dead space

2. Abrasion resistant & low maintanence

3.Temperature controlled design

4. Ensures optimal viscosity of reactive compounds at constant temperature

5.Provides very long service life with a closed cleaning system

Technical Specifications
1.Vacuum PumpUp to 1mbar

2.Nozzle Movement Motor: AC servomotor Linear X,Y,Z axis

3.Nozzle Movement DistancesX:500mm, Y:500mm, Z:100mm

4. Control SystemPLC

5. Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz

6. Air Pressure6 Bar

7. Touch Screen7 inch

8. Barrel size: 10L,30L,40L for optional

Machine Prameter

Models:	KPD-500 Automatic Multifunctional Glue Potting Machine
Suitable process:	It can be used as a stand-alone machine or with the customer’s original assembly line to achieve on-line gluing.
Proportion of glue:	10:1 – 1:1
hybrid approach:	Dynamic stirring mixing/static
Machine Stroke:	500x500x100mm
speed	X,Y axle 400mm/s
accurate	±0.05mm
Programme stock:	999
programmer	Teach-In Programming
metrological:	High precision metering pumps
control method:	PLC+touchscreens
input method:	Touch screen + buttons + IO
Appearance Material:	Industrial square tube welding + 6061 alloy + cold rolled plate
Drum size:	A barrel 30L, B barrel 10L (can be customised)
External Dimensions:	1100×1350 X1600mm
Gum flow rate:	1–80g/5sec (customised large glue volume available)
trajectory:	Punching points, walking straight lines, curves, drawing circles, arcs, squares, and other irregular shapes.
Supply Voltage:	AC220V/50HZ

Applications:
Potting&isolation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....

Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....

Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....

Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on ...

Suitable Material

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.

Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer 


Year Established:

2018 


Total Annual:

3000000-4000000


Employee Number:

100~110 


Ecer Certification：

Verified Supplier 

Kapton Automation Equipment (Guangzhou) Co., Ltd. was established in 2016, located in China's Pearl River Delta prosperous area of Guangzhou, is a focus on dedicated to the research and development, production and sales of glue potting machines, glue spraying machines,meter mix dispense system,g... Kapton Automation Equipment (Guangzhou) Co., Ltd. was established in 2016, located in China's Pearl River Delta prosperous area of Guangzhou, is a focus on dedicated to the research and development, production and sales of glue potting machines, glue spraying machines,meter mix dispense system,g...

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Kapudun Automation Equipment (Guangzhou)CO.,ltd
Room 301-306, Building D, No. 15 Wenyong Road, Xindun Village, Zengcheng City,Guangzhou,China
https://www.gluepotting-machine.com/

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