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State-of-the-Art Vacuum Potting Line for Epoxy Resin Used in Automotive Ignition

China State-of-the-Art Vacuum Potting Line for Epoxy Resin Used in Automotive Ignition

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State-of-the-Art Vacuum Potting Line for Epoxy Resin Used in Automotive Ignition

MOQ：
Price： $28,000.00 - $38,000.00/pieces
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Condition	New
Weight (KG)	800
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Marketing Type	Ordinary Product
Warranty of core components	1 Year
Core Components	PLC, Pump, Valve
Warranty	1 Year
Applicable Industries	Manufacturing Plant, Electronic Industry, Electrical Industry, Automotive, Electronics, Automobile Industry, Automotive Industry, Robot Manufacturing, New Energy
Showroom Location	Turkey, Italy, Viet Nam, Philippines, Russia, Malaysia
keyword	vacuum potting of epoxy resin for automotive ignition coils
Color	Silver
Key words	under vacuum potting casting machine
Tank compacity	25L ,40L ,60L or customized
Metering system	D&H plunger pump
AB valve	Patented suction valve
Auto cleaning	available
Heaters	tanks , pumps , hoses
Anti crystal	available
Vacuum	feeding system , under vacuum potting system
Packaging Details	According to the customer requirement
Port	Guangzhou
Supply Ability	50 Piece/Pieces per Month MOQ=1PCS
Place of Origin	Guangdong, China
Brand Name	D&H

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Product Details
Company Details

Product Specification


Condition	New	Weight (KG)	800
Video outgoing-inspection	Provided	Machinery Test Report	Provided
Marketing Type	Ordinary Product	Warranty of core components	1 Year
Core Components	PLC, Pump, Valve	Warranty	1 Year
Applicable Industries	Manufacturing Plant, Electronic Industry, Electrical Industry, Automotive, Electronics, Automobile Industry, Automotive Industry, Robot Manufacturing, New Energy	Showroom Location	Turkey, Italy, Viet Nam, Philippines, Russia, Malaysia
keyword	vacuum potting of epoxy resin for automotive ignition coils	Color	Silver
Key words	under vacuum potting casting machine	Tank compacity	25L ,40L ,60L or customized
Metering system	D&H plunger pump	AB valve	Patented suction valve
Auto cleaning	available	Heaters	tanks , pumps , hoses
Anti crystal	available	Vacuum	feeding system , under vacuum potting system
Packaging Details	According to the customer requirement	Port	Guangzhou
Supply Ability	50 Piece/Pieces per Month MOQ=1PCS	Place of Origin	Guangdong, China
Brand Name	D&H
High Light	vacuum potting machine ，resin potting machine ，resin vacuum potting casting machine

Machine Description

DOUBLE COMPONENT POTTING SYSTEM& UNDER VACUUM SYSTEM

Fully automated or semi-automated line for the vacuum potting of epoxy resin for production of automotive ignition coils

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer 2K AB adhesive materials manual potting machine and robot potting machine

1. Vacuum material-feeding system or diaphragm pump feeding system

2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.

Features&Functions

Strong versatility / Multiple configuration / High production capacity / High precision
* Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
* Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.

Vacuum Chamber three axis glue potting machine

1、Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.

1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.

1.3 Vacuum inspect control system , 55L/s vacuum pump to assure vacuum efficiency.

2、Vacuum glue dispensing valve

2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .

2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability.
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .

3、Three axis working platform

3.1 Three axis chamber installed on the top , which is curtail the chamber volume efficiently and accelerate vacuum speed .

3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .

3.3 Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch screen programming support the whole column , graphical browsing , group editing and other functions.

3.4 Z axis fixed board can be adjusted up and down to adopt different work pieces on different heights , you don’t re-edit the working path , but only adjust the working path when replace the nozzles .

Tech Data

Glue ratio	1 ：1 ---10：1
Ratio acurracy	±2%
Glue-out speed	1g/s --24g/s（Base on glue ratio）
Glue-out accuracy	±2%
Program memory	99 pcs
Glue viscosity	50cps~8000cps（Reference number）
Opearation Mode	Manual mode /Automatic mode
Ratio Control	PLC/ Double plunger pump (Can change different type of metering pumps)
Flow Control	Digital input
Parameter display	Pointer / digital display
Automatic control system	Touch screen / button switch/ third party signal
Mixing Method	Static mixing / Automatic cleaning
Storage Tank	Stainless steel A and B(10L,25L ,40L optional)
		Stainless steel cleaning barrel C（5L）
		Vacuum degas（-0.1MPa）
		Liquid level sensor（Low liquid level/high liquid level）
		A/B Tank stirring
		AB glue constant temperature heating(available)
		Glue filter
Power	220V/50Hz/5000W
Outer dimension	Glue Potting Machine：995mm×600mm×1500mm
Frame Materials	Cold rolled steel/industrial aluminum/stainless steel/sheet metal

Category	Parameter	Category	Parameter
Mixing ratio	1:1—10:1	Speed	0-250mm/s（displacement speed）
Working area	Inner area:500x350x100mm， Dimension:900x790x760mm	Speed	0-250mm/s（displacement speed）
Program memory	99 pcs	Precision	±0.1mm （accuracy of displacement） ±2%（mixing accuracy）
Input air pressure	0.4MPa—0.8MPa	Precision	±0.1mm （accuracy of displacement） ±2%（mixing accuracy）
Viscosity range	0cps~30000cps	Working path	Dot, line , arc , circle
Operation mode	JOG/AUTO	Working path	Dot, line , arc , circle
Control system	PLC	Auto control system	Industrial touch screen program with programming modification, storage and so on
Flow control	Digital input	Auto control system
Programming method	Teaching programming	Out-glue control system	AB glue suck-back valve /vacuum suck back skill.
Mixing mode	Dynamic	Out-glue control system	AB glue suck-back valve /vacuum suck back skill.
Power	380V/50Hz/1200W	Storage system	Stainless steel tanks A Tank: 40L & B Tank: 25L (10L,25L ,40L optional)
Vacuum degree	-0.1MPa	Vacuum time	90S（as per different requirement）

Application

Potting&Encapsulation &Casting:

electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, ,underwater parts, electronic ballast ,aviation parts, aerospace...

Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier and so on ...

Applicable Materials

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.

Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

Factory Overview

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer,Exporter,Trading Company,Seller 


Year Established:

2003 


Total Annual:

5000000-22000000
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Employee Number:

100~120 


Ecer Certification：

Verified Supplier 

Company Introduction Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets. Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly... Company Introduction Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets. Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly...

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Guangzhou Zhengqi Technology Co., Ltd.
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.
https://www.gluedispensingmachines.com/