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AB Compound Dripping Machine Automatic Glue Dropping Machine
Why Choose Us
High Accuracy Polyurethane Glue Dispenser Automatic Metering, Mixing, Potting Machine for LED Lighting and PCBA We specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones,temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems . 2 Part Silicone plyurethane epoxy potting dispensing machine AB Resins compound dosing , dispensing ,potting system ,2K potting technology AB glue dispensing machine Epoxy dispensing machine Two-component dispensing machine,Dual-component dispensing machine Meter-mix dispensing machine,Resin dispensing machine Adhesive dispensing system,Dispensing robot with high precision Dispensing valve, Liquid dispenser , Automated dispensing equipment
Product Description
Description of the machine PGB-700 ab dosing dispensing machine precisely metering, mixing and dispensing two-component medium to low-viscosity materials for potting, dispensing ,sealing, casting ,encapsulation and filling. For variable ratio dispensing, the system handles ratios from 1:1 to 10:1. The system is composed of AB tanks, metering pumps and motor, mixing pipe, dual valve, dynamic motor for dynamic stirring and 3-axis robotic platform. Two kinds of component materials are separately before they mix in mixing tube to avoid glue cure in system. Dispensing valve is with suck-back function to keep thin fluid from dripping.
Introduction :
1. Working Mode: controlled by PLC module and MCGS touch screen. 2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities. 4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle : Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve. 6 Tank with heater which can preheat materials to assure good flowability . 7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology 1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Dynamic mixing with stirring detecting function that ensure glue mixing evenly . 2 Stainless design of the glue touch surface to capture more higher material compatibility . 3 Glue valve with flow-back prevent function that can prevent glue from dropping when stop gluing . 4 Sealing parts of rod shaft adopt imported parts to keep more higher durability . 5 The self-cleaning function make machine cleaning more easier that you needn't dis-assembly the parts to wash . Cleaning time and cleaning times could be set in the touch screen.
Tech Date
Working area
480mmx 480mm×100mm
Output Speed
0.5g/s -12g/s (per single pump)adjustable Example: 1:1 ratio max output 24g/s 10:1 ratio max output 13.4g/s
processing craft
Dot ,line , arc , circle
Speed
0---250mm/s
Movement accuracy
≤±0.1mm
Mixing ratio
100:100 ---100:10
Gluing-out speed
1g/s --12g/s per single pump (Max dispensing volume is base on two part Ratio)
Repeated accuracy
≤±2%
Program memory
999pcs
Adhesive viscosity
300cps~20000cps
Operating mode
Manual /Automatic / third party signal
Proportional control
PLC/ double cylinder plunger pump
Flow control
Digital input
Program
Teaching program
Automatic controlling system
Touch screen / hand terminal
Mixing way
Dynamic mixing
Cleaning way
Self-cleaning
Glue Tank
Stainless tank A (25L) B(25L)
Vacuum defoamation(-0.1MPa),4L/s
Liquid level sensor and sound light alarm
Tank stirring
Power supply
220V/50Hz/3500W
Input air pressure
0.4MPa-0.7MPa
Dimension
Materials
Industrial aluminium+stainless material
Company Profile
Daheng originally created technologies - double cylinder plunger pump, signle reciprocating pump, precision AB valve have been realized a new generation liquid metering and matching control, with high accuracy, variable, ceaseless, long life-time, which widely used on the industries of LED, outdoor lighting, cars, power supply, capacitance, transformer, ignition coil and other electronic components industries. All the equipments of Glue dispensing, glue pouring, glue spraying, glue coating, glue matching, gluing control are in one-stop service.
Sucessful Projects :
1.Potting&Encapsulation &Isolation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reversesensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... 2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling.... 3.Bonding&Dispensing&Doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts ,photo frame , and other arts graphics....
Service Term
1, Staff training Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine . 2,Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time. 2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price. 2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
FAQ
Do you offer oversea service? We do not have overseas service center,but we can offer oversea service if customer required, engineer will offer face to face service.
How dose your factory do regarding quality control? We assure 1 year warranty for the main part,also we offer spare part for back up.Please check with sales engineer in detail.
What are your payment terms? Normally, 30% advance by T/T and balance paid off before delivery.
Are you a factory or trading company ?
We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 40 countries for over 15 years.
Glue dispenser always drops ?
Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles.
Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles .
Conical needles with less back pressure and liquid flow smoothly .
It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed .
Glue dispensing not evenly ? The problem cause mainly because of the storage flow pressure tank or air pressure is not stable.
Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table .
Control pressure of rubber valve at least higher than 60psi to assured glue evenly .
We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .
Slow flow velocity ? It should be changed the pipe from 1/4 to 3/8 if the flow velocity too slowly . The pipe is the shorter the better if no requirement .
Air in the fluid ? Excessive fluid pressure and short valve opening time may lead to the air infiltration liquid . We can use the conical needles and reduce fluid pressure .
Instant glue (quick adhesive) blocking in valve connector and pipes? This problem is caused by heavy moisture and recycle instant glue . We should make sure to use new instant glue and wash the pipes with dry material . Make sure air dry and add filter between plant air pressure and valve .
UV glue (UV curing glue )
Make sure to use black pipeline. Don't add new UV glue to old UV glue in pressure tank , we should drain off the old UV glue before pouring new UV glue into pressure tank because the UV glue will produce bubble after a period of time and lead to glue dispensing unevenly .
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2003
Total Annual:
5000000-22000000
Employee Number:
100~120
Ecer Certification:
Verified Supplier
Company Introduction
Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets.
Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly... Company Introduction
Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets.
Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly...
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.