1400mm 2 Hi Cold Rolling Mill Automatic PLC Control For Lead And Lead Alloys

Product Specification

• Product Description

The Ø550×1400mm 2-Hi Reversible Cold Rolling Mill is a specialized rolling mill designed for processing lead and lead alloy materials. This 2-Hi Reversible Cold Rolling Mill is a specialized and versatile solution for efficiently producing high-quality lead and lead alloy coils.

• Features and advantages

Rolling Capabilities:

• Can process lead and lead alloy coils with a thickness range of 1.2mm to 6mm and a width range of 550mm to 1400mm.
• Produces cold rolled lead and lead alloy coils with a final thickness as low as 0.15mm.
• Capable of rolling speeds up to 150m/min.

Mill Configuration:

• 2-high reversible mill configuration with work rolls and backup rolls. 
• Work rolls can be adjusted for positive and negative bending to control strip shape. 
• Backup rolls provide support and rigidity to the work rolls during the rolling process. 

Automation and Control:

• Utilizes a programmable logic controller (PLC) for automated control of the rolling process. 
• Includes features like automatic roll gap adjustment, roll force control, and thickness measurement. 
• Operator interface with HMI (Human-Machine Interface) for monitoring and adjusting the rolling parameters. 

Specialized Design:

• The mill is specifically designed for lead and lead alloy materials, which have unique properties compared to other metals. 
• The rolling mill components are made of materials suitable for handling lead, such as special alloy steels, to ensure long service life. 
• Comprehensive safety features are incorporated to protect operators and the equipment during lead processing.

• Technical parameters

Note: The above specifications are for reference only. Customized cold rolling mill as per customer's requirements and demands would be available.

• Process flow:

Loading (after surface grinding) → Inlet roller table (5m) → Centering → Stand Roller →  2-hi Rolling mill →  Stand roller →  Centering →  Outlet shearing and front roller table (5m) →  Cutting →  Outlet shearing and rear roller table (2m)

• Applications

The Ø550×1400mm 2-Hi Reversible Cold Rolling Mill is widely used in industries such as steel, aluminum, automotive, aerospace, and electrical appliances. It enables precise and efficient metal processing, providing high-quality products with controlled thickness, improved surface finish, and desired material properties.

• Packaging & Shipping

Packaging:

All parts of the Ø550×1400mm 2-Hi Reversible Cold Rolling Mill are fixed inside container by steel wires and special PET straps, in order to make sure all parts will not move during transportation and avoid any kinds of damage of machine and container.

Shipping:

Sea Freight: The Ø550×1400mm 2-Hi Reversible Cold Rolling Mill is often shipped via ocean freight, especially for international transportation. The equipment is securely loaded into shipping containers or flat racks, which are then loaded onto cargo vessels. This mode is suitable for long-distance shipping and can accommodate larger and heavier cold rolling mill.

Air Freight: When there is a need for fast delivery or for shipping smaller or lighter cold rolling mill, air freight can be used. The equipment is packed and loaded onto aircraft for transportation. Air freight is typically more expensive than ocean freight but offers quicker transit times.

• Our advantage:

1) Customized service, including consulating, design, technical proposal, one-stop servicing.
2) High cost-effective product.
3) All-around pre-sales & after-sales services.

• FAQ

Q1: What is a 4-Hi Reversible Rolling Mill?

A 4-Hi Reversible Rolling Mill is a type of cold rolling mill that consists of four rolls arranged in a specific configuration. It allows for both forward and reverse rolling operations, providing versatility in metal processing.

Q2: What are the advantages of a 4-Hi Reversible Rolling Mill?

Some advantages of a 4-Hi Reversible Rolling Mill include improved control over thickness and shape, enhanced material properties, versatility in processing different metal materials, and high productivity.

Q3: What types of materials can be processed with a 4-Hi Reversible Rolling Mill?

A 4-Hi Reversible Rolling Mill can process various metal materials, including steel, aluminum, copper, and alloys. It is suitable for producing flat or profiled products such as sheets, strips, foils, and plates.

Q4: What are the applications of a 4-Hi Reversible Rolling Mill?

The applications of a 4-Hi Reversible Rolling Mill are wide-ranging. It is commonly used in industries such as steel manufacturing, automotive, aerospace, electrical appliances, and more. It is utilized for producing high-quality metal products with controlled thickness and improved material properties.

Q5: How does a 4-Hi Reversible Rolling Mill improve material properties?

By subjecting the material to both forward and reverse rolling, a 4-Hi Reversible Rolling Mill induces additional deformation and refinement. This process can enhance material properties such as grain structure, strength, and hardness.