Round Pipe High Frequency Welded Tube Mill With 45m/Min High Efficiency

Product Specification

• Product Description

The Φ219 Round and Square Tube High Frequency Welded Tube Mill Line is a highly efficient production system designed for manufacturing welded tubes with a focus on both round and square shapes. This machine line operates at a speed of 45 meters per minute, making it suitable for high-volume production environments. It employs advanced high-frequency welding technology to ensure strong and reliable welds.

The Φ219 Round and Square Tube High Frequency Welded Tube Mill Line is an advanced solution for manufacturers looking to produce high-quality welded tubes efficiently. Its combination of high production speed, advanced welding technology, and robust control systems makes it an essential asset for various industries.

• Features and advantages

- High Production Speed:

• The machine line operates at a maximum speed of 45 meters per minute, significantly enhancing production efficiency and throughput.

- Welding Technology:

• Solid-State HF Welder: The 600KW solid-state welder utilizes high-frequency induction heating to create strong and reliable weld seams. This technology ensures that the edges of the pipe are heated to a molten state before being pressed together, resulting in a high-quality weld.
• Continuous Operation: The design allows for continuous welding, making it suitable for high-volume production environments.

- Pipe Specifications:

• Diameter Range: Capable of producing pipes with an outer diameter of up to 219 mm.
• Wall Thickness: The machine can handle various wall thicknesses, typically ranging from 2.0 mm to 8.0 mm, accommodating different material requirements.

- Material Compatibility:

• Primarily designed for low carbon steel, the machine can also work with galvanized steel and other materials, making it versatile for various applications.

- Advanced Control System:

• The machine features a full digital control system that allows for precise adjustments and monitoring of the welding process. This includes a human-machine interface (HMI) for easy operation and fault diagnosis.

- Safety and Reliability:

• The machine is designed with safety in mind, incorporating features such as over-voltage and over-current protection systems to ensure safe operation.
• High-quality components from reputable international brands are used throughout the machine, enhancing its reliability and performance.

• Technical parameters

Note: the above are standard parameters, customized is accepted.

• Process flow:

Raw material (steel strip) → decoiler → shearing and end welding → accumulator → forming and sizing machine → high-frequency welding → packing

• Applications

The Φ219 High Frequency Welded Tube Mill Line is suitable for various applications, including:

• Construction: Providing structural components for buildings and infrastructure.
• Automotive: Manufacturing parts for vehicles and machinery.
• Oil and Gas: Producing pipes for fluid transportation and storage.
• General Manufacturing: Supplying high-quality welded tubes for diverse industrial needs.

• Packaging & Shipping

Packaging:

All parts of the FX219 high efficiency welded pipe mill line are fixed inside container by steel wires and special PET straps, in order to make sure all parts will not move during transportation and avoid any kinds of damage of machine and container.

Shipping:

Sea Freight: The FX219 high efficiency welded pipe mill line is often shipped via ocean freight, especially for international transportation. The equipment is securely loaded into shipping containers or flat racks, which are then loaded onto cargo vessels. This mode is suitable for long-distance shipping and can accommodate larger and heavier welded pipe mill lines.

Air Freight: When there is a need for fast delivery or for shipping smaller or lighter welded pipe mill lines, air freight can be used. The equipment is packed and loaded onto aircraft for transportation. Air freight is typically more expensive than ocean freight but offers quicker transit times.

• FAQ

1. What is the maximum pipe diameter and thickness that this machine can handle?

The Φ219 High Frequency Welded Tube Mill Line can produce round tubes with an outer diameter of up to 219 mm and a maximum wall thickness of 8 mm. For square tubes, it can accommodate sizes ranging from 90 mm x 90 mm to 170 mm x 170 mm with the same thickness limit of 8 mm.

2. What materials can be processed with this machine?

This tube mill line is primarily designed for processing carbon steel and galvanized steel, making it suitable for a variety of applications across different industries.

3. What is the production speed of the machine?

The machine operates at a welding speed of up to 45 meters per minute, which enhances overall production efficiency.

4. What type of welding technology does this machine use?

The Φ219 tube mill utilizes high-frequency induction welding technology. This method ensures strong and consistent weld seams, particularly effective for thicker-walled pipes.

5. What safety features are included in the design?

The machine is equipped with multiple safety mechanisms, including over-voltage and over-current protection systems, ensuring safe operation during production.

6. What kind of after-sales service is provided?

The manufacturer typically offers comprehensive after-sales services, including installation support, training, and technical assistance. They also provide spare parts at cost price for the lifetime of the machine.