1.5mm Thick 1250mm Wide Carbon Steel Slitting And Cut To Length Line For

Product Specification

• Product Description

The 0.4-1.5 mm * 1250 mm Carbon Steel Combined Slitting And Cut To Length Line is an integrated metal processing system that performs multiple operations in a single, automated production line.

This integrated system allows manufacturers to streamline their metal processing operations, improving efficiency, product quality, and consistency. It is widely used in industries such as automotive, appliance, construction, and metal service centers to produce a wide range of precision-slit and cut-to-length metal components.

• Features and advantages

- Integrates multiple metal processing operations, including uncoiling, slitting, leveling, and cut-to-length

- Significantly higher production efficiency and throughput

- Capable of handling a wide range of metal materials, such as steel, aluminum, and stainless steel

- Accommodates a broad thickness range, typically from 0.4 to 1.5 mm

- Provides high-precision slitting and cut-to-length, with dimensional tolerances as tight as ±0.1 mm and ±0.5 mm

- Operates at high production speeds, up to 120 m/min or more

- Consistent and reliable product quality, with excellent dimensional accuracy and surface finish

- Enhanced flexibility to meet various custom requirements from customers

- Lower operational and management costs, improving overall efficiency

• Technical parameters

Note: Customized slitting line as per customer's requirements and demands would be available.

• Process flow:

The basic equipment of the 0.4-1.5 mm * 1250 mm Carbon Steel Combined Slitting And Cut To Length Line are: uncoiler, coil peeler, leveler, slitting head, production shear, recoiler and stacker among others.

The key steps are:

Uncoiler/Decoiler: This feeds the wide metal coil (steel, aluminum, etc.) into the processing line and provides controlled uncoiling of the material.

Slitting Section: Precision rotary slitting blades split the wide coil into multiple narrower strips with tight width tolerances.

Leveling/Tension Control: A series of roller assemblies flatten and tension the slit strips to ensure flatness and dimensional accuracy.

Cut-to-Length: High-speed shears or guillotine cutters precisely cut the leveled strips into the desired lengths.

Stacking and Bundling: The cut-to-length sheets or blanks are automatically stacked and bundled for efficient handling and transportation.

Finished Product: The processed metal components are ready for further fabrication or distribution.

• Applications

The versatility of the 0.4-1.5 mm * 1250 mm Carbon Steel Combined Slitting And Cut To Length Line allows it to be deployed across a diverse range of industries that require high-precision metal processing and customized material supply. Its ability to handle a variety of metals and thicknesses makes it a valuable asset in modern manufacturing environments.

including:

Automotive: body panels, trim parts, and other sheet metal components for vehicles

Appliances: refrigerators, washing machines, ovens, and other home appliances

Construction: building facades, roofing, and other construction applications

HVAC: air conditioning units, heating systems, and ductwork

Packaging: metal foils, laminates, and thin sheets for food, beverage, and consumer goods packaging

Electronics: electronic enclosures, heat sinks, and other components

Furniture: office furniture, shelving, and other metal-based products

• Packaging & Shipping

Packaging:

All parts of the 1250 MM Carbon Steel Combined Slitting And Cut To Length Line are fixed inside container by steel wires and special PET straps, in order to make sure all parts will not move during transportation and avoid any kinds of damage of machine and container.

Shipping:

The 0.4-1.5 mm * 1250 mm Carbon Steel Combined Slitting And Cut To Length Line is often shipped via ocean freight, especially for international transportation. The equipment is securely loaded into shipping containers or flat racks, which are then loaded onto cargo vessels. This mode is suitable for long-distance shipping and can accommodate larger and heavier machine lines.

• FAQ

Q1. What are the typical materials that can be processed on this line?

The line can handle a wide range of metal materials, including steel, aluminum, copper, brass, and stainless steel.

Q2. What is the thickness range that the line can accommodate?

The thickness range typically spans from 0.3 mm up to 10 mm or more, allowing the line to process both thin and thick metal coils.

Q3. How does the line ensure precision and dimensional accuracy of the slit and cut-to-length products?

The line incorporates advanced leveling and tension control mechanisms, as well as high-precision slitting blades and cutting tools, to maintain tight tolerances on width, length, and flatness.

Q4. Can the line handle different coil widths and lengths?

Yes, the uncoiler and material handling components are designed to accommodate various coil widths and lengths, providing flexibility in the input material.

Q5. How does the line maintain consistent product quality?

The automated control system continuously monitors and adjusts the processing parameters to ensure consistent quality across the production run.

Q6. What is the typical production speed of the combined slitting and cut-to-length line?

The line can operate at high speeds, typically ranging from 30 to 150 meters per minute, depending on the material and product specifications.