In the ever - evolving fields of renewable energy and energy storage, the performance and reliability of lithium batteries and solar panels are of utmost importance. These components are often exposed to a wide range of temperature variations in different environmental conditions. Our Custom Two - Zone Thermal Shock Test Chamber is a specialized and innovative solution designed to meet the unique testing requirements of lithium batteries and solar panels. This advanced chamber enables precise simulation of extreme thermal conditions, allowing manufacturers to evaluate and enhance the durability and efficiency of these crucial energy - related products.
The core of this test chamber is its two - zone design, which offers highly accurate and independent temperature control. Zone 1 is tailored to simulate cold environments, with a temperature range typically from - 40°C to 0°C, maintaining an accuracy of ± 0.5°C. Zone 2 is dedicated to replicating hot conditions, covering a range from 50°C to 120°C, also with an accuracy of ± 0.5°C. This precise temperature control ensures that lithium batteries and solar panels can be tested under a wide variety of realistic thermal scenarios. For lithium batteries, different temperature ranges can affect their charging and discharging efficiency, capacity retention, and overall lifespan. Solar panels, on the other hand, can experience significant performance changes due to temperature variations, and this precise control allows for a detailed assessment of their behavior.
One of the most important features of this chamber is its ability to achieve rapid thermal transitions between the two zones. In just 3 - 5 seconds, it can switch from the cold conditions of Zone 1 to the hot conditions of Zone 2, and vice versa. This closely mimics the sudden temperature changes that lithium batteries and solar panels may encounter in real - world applications. For example, solar panels on a rooftop can experience a rapid increase in temperature when the sun emerges from behind clouds, or lithium batteries in an electric vehicle can face quick temperature drops when moving from a warm indoor parking to a cold outdoor environment. The quick transition time is crucial for detecting potential failures in these components due to thermal stress, such as cracks in solar panel materials or reduced battery performance caused by sudden temperature changes.
We understand that lithium batteries and solar panels have different thermal requirements based on their design, materials, and intended applications. Therefore, our chamber offers fully customizable test profiles. Manufacturers can program specific temperature cycles, dwell times, and transition rates for each zone according to the specific characteristics of the components being tested. For instance, a high - performance lithium battery for an electric aircraft may require more extreme and frequent temperature cycles to simulate the harsh conditions during flight. Solar panels intended for use in desert regions may need a test profile that emphasizes long - term exposure to high temperatures. This flexibility in test profile customization ensures that each component is tested under the most relevant and realistic thermal conditions, leading to more reliable and meaningful test results.
The chamber is designed with a spacious interior to accommodate a variety of lithium batteries and solar panels. The standard chamber capacities range from 49 cubic meters to 1000 cubic meters, and can be customized to meet the specific requirements of larger or more complex components. This allows manufacturers to test multiple samples simultaneously or conduct full - scale testing of solar panel modules or battery packs. For example, a solar panel manufacturer can test an entire array of panels to assess their collective performance under thermal shock, while a battery manufacturer can test a batch of lithium - ion cells or a complete battery pack. The large chamber capacity improves testing efficiency and reduces costs associated with multiple testing runs.
Built with high - quality materials and advanced engineering techniques, the thermal shock test chamber is designed to withstand the rigors of continuous use in the energy testing environment. The exterior is constructed from a corrosion - resistant and heat - insulating material that can endure exposure to various chemicals and extreme temperatures. The internal components, including heating, cooling, and control systems, are carefully selected and engineered for maximum durability and reliability. This robust construction ensures consistent test results over time and reduces the need for frequent maintenance, making it a reliable long - term investment for manufacturers in the energy sector.
The chamber is equipped with a user - friendly interface that simplifies the testing process. The intuitive touch - screen control panel allows operators to easily set up test parameters for each zone, start and stop tests, and monitor real - time temperature data. The interface also provides access to historical test data, enabling users to analyze trends and make informed decisions about product design and quality improvement. Additionally, the chamber is equipped with comprehensive safety features, such as over - temperature protection, leakage protection, and emergency stop buttons, ensuring the safety of operators and the integrity of the testing equipment.
| Model | TSC-49-3 | TSC-80-3 | TSC-150-3 | TSC-216-3 | TSC-512-3 | TSC-1000-3 |
| Inside dimension(W x D x H) mm | 40 x 35 x 35 | 50 x 40 x 40 | 65x 50 x 50 | 60 x 60 x 60 | 80 x 80 x 80 | 100 x 100 x 100 |
| Outside dimension(W x D x H) mm | 128x 190 x 167 | 138 x 196 x 172 | 149 x 192 x 200 | 158 x 220 x 195 | 180 x 240 x 210 | 220 x 240x 220 |
| Internal material | #304 Stainless Steel |
| External material | Powder coated #304 Stainless Steel |
| High temperature range | 60 ℃ ~ 200 ℃ |
| Low temperature range | 0 ℃ ~ -70 ℃ |
| Test temperature range | 60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃ |
| Temperature recovery time | 1-5min |
| Temperature stability ℃ | ±2 |
| Cylinder switching time | 10s |
| High temperature ℃ | 150 | 150 | 150 | 150 | 150 | 150 |
| Heating time (min) | 20 | 30 | 30 | 30 | 30 | 30 |
| Low temperature | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 |
| Cooling time (min) | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 |
| Air circulation system | Mechanical convection system |
| Cooling system | Imported compressor, fin evaporator, gas condenser |
| Heating system | Fin heating system |
| Humidification system | Steam Generator |
| Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle system |
| Controller | Touch panel |
| Electrical power requirements | 3 phase 380V 50/60 Hz |
| Safety device | Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light |
Subjecting lithium batteries and solar panels to realistic thermal shock tests in our two - zone chamber allows manufacturers to identify and address potential weaknesses in design, material selection, and manufacturing processes. By exposing these components to extreme temperature variations, manufacturers can detect issues such as thermal expansion mismatches in solar panels, degradation of battery electrodes due to temperature stress, and changes in electrical performance. This enables them to make necessary design modifications and manufacturing improvements, resulting in higher - quality products that are more resistant to thermal stress and have a longer lifespan. Components that pass these rigorous tests are less likely to experience failures in the field, ensuring the reliability of energy systems.
Early detection of component failures through thermal shock testing can save manufacturers significant costs. By identifying and resolving issues before mass production, companies can avoid expensive rework, production delays, and the potential for product recalls. The ability to test multiple samples simultaneously in the large - capacity chamber also reduces testing time and costs, improving the overall efficiency of the product development process. This is especially important in the highly competitive energy market, where cost - effectiveness is a key factor.
The energy industry is subject to various international and national standards and regulations regarding the performance and safety of lithium batteries and solar panels. Our two - zone thermal shock test chamber is designed to help manufacturers ensure that their products meet these standards. By conducting comprehensive thermal shock tests in accordance with relevant industry requirements, such as IEC (International Electrotechnical Commission) standards for solar panels and UN 38.3 for lithium batteries, manufacturers can demonstrate compliance and gain market access more easily. Meeting these standards is essential for building trust with customers and regulatory authorities.
In a highly competitive energy market, offering reliable and high - performing lithium batteries and solar panels gives manufacturers a significant competitive edge. By using our custom two - zone thermal shock test chamber to conduct in - depth and comprehensive testing, companies can differentiate their products from competitors and showcase their commitment to quality. Customers are increasingly demanding energy products that can withstand a wide range of environmental conditions, and by providing such products, manufacturers can attract more business, increase market share, and strengthen their position in the industry.
- Electric Vehicle Batteries: Test electric vehicle (EV) lithium - ion batteries to ensure they can maintain their performance and safety under the thermal conditions experienced during driving, charging, and parking. Thermal shock testing can help identify issues such as reduced battery capacity at low temperatures or increased risk of thermal runaway at high temperatures.
- Energy Storage Systems: Evaluate lithium - based energy storage systems used in residential, commercial, and industrial applications. These systems need to be able to withstand temperature variations in different environments, and thermal shock testing can help optimize their design and performance.
- Rooftop Solar Panels: Test rooftop solar panels to assess their performance and durability under the thermal conditions they will encounter in different climates. This includes evaluating their efficiency at high temperatures, their ability to withstand thermal cycling without degradation, and their resistance to cracking due to thermal stress.
- Large - Scale Solar Power Plants: For large - scale solar power plants, test solar panel modules to ensure they can operate reliably in harsh environmental conditions. Thermal shock testing can help identify potential issues that could affect the overall efficiency and lifespan of the power plant.
Our Custom Two - Zone Thermal Shock Test Chamber for lithium batteries and solar panels is a state - of - the - art testing solution that combines advanced technology, precision engineering, and user - friendly operation. With its ability to simulate realistic thermal conditions, customize test profiles, and accommodate a wide range of components, it provides manufacturers in the energy sector with a powerful tool to enhance product quality, reduce costs, meet industry standards, and gain a competitive advantage. If you are interested in ensuring the performance and reliability of your lithium batteries or solar panels, please contact us. Our team of experts is ready to assist you in selecting the right chamber configuration, providing technical support, and ensuring a seamless testing experience. We look forward to partnering with you to drive innovation and progress in the renewable energy and energy storage industries.
