Lab Package Clamp Compression Machine Cardboard Clamp Force Testing Equipment

1. Product Name and Purpose

2. Product Features

• Robust and Stable Frame
  • The testing machine is constructed with a heavy-duty steel frame that offers exceptional rigidity and stability. The frame is engineered to withstand the significant forces exerted during clamp force testing. It is precisely welded and machined to maintain perfect alignment and dimensional accuracy, ensuring reliable and repeatable test results. The base of the frame is designed to provide a solid foundation, minimizing any vibrations or deflections that could affect the accuracy of the measurements.
• Precision Clamp Mechanism
  • Equipped with a highly accurate clamp mechanism, the machine can apply a controlled and uniform clamping force. The clamps are made of hardened steel and are adjustable to accommodate different sizes and shapes of cardboard packages. The clamping force can be precisely adjusted and monitored, with a wide range of force settings available, from a few kilograms to several tons. The mechanism is designed to ensure that the force is evenly distributed across the package, mimicking real-world handling and stacking conditions.
• Accurate Force Sensing and Data Acquisition
  • The Lab Package Clamp Compression Machine incorporates high-quality load cells and a sophisticated data acquisition system. The load cells have a high level of accuracy, typically within ±0.5% of the full scale, enabling precise measurement of the clamp force. The data acquisition system records the force values in real-time, with a sampling rate of up to 1000 samples per second. It can also display and store the data, allowing for detailed analysis and comparison of test results. The system can generate reports in various formats, making it convenient for documentation and further evaluation.
• User-Friendly Control Panel
  • The machine features a user-friendly control panel that allows operators to easily set and adjust the test parameters. The panel has a clear and intuitive interface, with a digital display that shows the current clamp force, target force, and other relevant information. Operators can input the desired clamping force, test duration, and other parameters using simple controls. The control panel also has safety features, such as an emergency stop button, to ensure the safety of the operator and the integrity of the testing process.
• Versatile Testing Capabilities
  • It can handle a wide variety of cardboard packages, from small boxes to large cartons. The adjustable clamps and platform make it suitable for testing different package dimensions and shapes. The machine can perform both static and dynamic clamp force tests. Static tests are used to determine the maximum force a package can withstand under a steady clamping load, while dynamic tests can simulate the impact and vibration that packages may experience during transit. This versatility allows for a comprehensive evaluation of packaging performance.

3. Specific Parameters

• Maximum Clamp Force Capacity
  • The machine is available in different models with maximum clamp force capacities ranging from 500 kg to 20,000 kg. This wide range enables it to test packages of various strengths and sizes. For example, a small packaging manufacturer may only need a machine with a 500 kg capacity for testing their lightweight boxes, while a large logistics company dealing with heavy-duty industrial packaging may require a 20,000 kg capacity model.
• Force Measurement Accuracy
  • As mentioned, the force measurement accuracy is within ±0.5% of the full scale. This high level of accuracy ensures that the test results are reliable and can be used for critical decisions regarding packaging design and material selection. For instance, if a package is designed to support a specific load, the accurate measurement of the clamp force can confirm whether it meets the required strength standards.
• Clamp Size Adjustability
  • The clamps can be adjusted to fit package widths ranging from 100 mm to 2000 mm and heights from 50 mm to 1500 mm. This flexibility allows for testing a diverse range of cardboard package sizes commonly used in different industries.
• Data Acquisition Rate
  • The data acquisition system samples at a rate of 1000 samples per second. This sampling rate is sufficient to capture any changes in the clamp force during the test, providing detailed information about the package's behavior under stress. It helps in analyzing the deformation characteristics and identifying potential weak points in the packaging design.
• Testing Platform Dimensions
  • The testing platform has a minimum size of 300 mm x 300 mm for testing small samples and can be extended up to 2500 mm x 2500 mm for larger cartons. This adjustable platform size further enhances the machine's versatility in handling different package dimensions.

4. Product Functions

• Packaging Strength Evaluation
  • The primary function of the machine is to accurately assess the clamp force resistance of cardboard packages. By subjecting packages to a controlled clamping force, it determines the maximum force they can endure before deformation or failure. This information is invaluable for packaging engineers and manufacturers to ensure that their packages are strong enough to protect the contents during transit and storage. For example, a food packaging company can use the machine to test the strength of their cereal boxes and make adjustments to the cardboard thickness or box design if necessary.
• Design and Material Optimization
  • Through a series of tests on different packaging designs and materials, manufacturers can use the data obtained from the machine to optimize their products. They can compare the performance of various cardboard grades, flute configurations, and box structures. For instance, a packaging designer can study the effect of increasing the number of layers of cardboard or changing the flute direction on the clamp force resistance. By making informed decisions based on the test results, they can create more durable and cost-effective packaging solutions.
• Quality Control and Compliance Testing
  • The Lab Package Clamp Compression Machine is an essential tool for quality control in the packaging industry. It allows companies to ensure that each batch of packages meets the required strength standards. It can also be used to conduct compliance testing to meet industry regulations and customer specifications. For example, a company exporting products may need to demonstrate that their packages can withstand a certain clamp force as per international shipping standards, and this machine can provide the necessary data to prove compliance.
• Research and Development Support
  • In the field of packaging research and development, the machine offers valuable insights. Researchers can use it to study the fundamental mechanics of cardboard under clamping forces and explore new materials and technologies for packaging. For example, they can test the performance of bio-based or recycled cardboard materials and analyze their potential applications in the packaging industry. The data collected can also be used to develop predictive models for packaging performance, aiding in the design of more innovative and sustainable packaging.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Lab Package Clamp Compression Machine is manufactured under strict quality control procedures. Each component, from the steel frame and load cells to the clamp mechanism and control panel, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The machine is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  Our machine has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for packaging clamp force testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Consumer Goods Packaging
  • A leading consumer goods company used the Lab Package Clamp Compression Machine to evaluate the packaging of their new line of cosmetics. The tests revealed that the original box design had insufficient clamp force resistance, which could lead to damage during shipping and handling. By redesigning the box with a stronger cardboard and adjusting the box dimensions, they were able to increase the clamp force resistance by 30% and improve the overall packaging quality.
• E-commerce Packaging
  • An e-commerce giant tested the clamp force of their shipping boxes using the machine. They discovered that a particular type of box used for shipping heavy items was prone to deformation under high clamping forces. After switching to a different cardboard grade and reinforcing the box corners, they were able to reduce the damage rate of shipped products by 25%, resulting in significant cost savings and improved customer satisfaction.
• Industrial Packaging
  • A manufacturing company producing industrial machinery tested the packaging of their equipment. The machine helped them identify the optimal clamping force and packaging design for their heavy and bulky products. By using the test results to improve their packaging, they were able to ensure the safe transportation of their machinery, reducing the risk of damage and costly repairs.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of packaging testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Lab Package Clamp Compression Machine for their specific testing needs. We offer demonstrations and training, tailored to the packaging industry, to familiarize customers with the operation and functionality of the machine before purchase. We also assist in selecting the appropriate test methods and accessories based on the types of packages to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the machine operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the testing machine for packaging clamp force testing.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Lab Package Clamp Compression Machine and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with packaging testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in packaging clamp force testing.