Automatic Cleveland Open Cup Flash And Fire Point Tester For Petroleum Refining

1. Product Name and Purpose

2. Product Features

• Robust and Heat-Resistant Construction
  • The tester is constructed from high-quality stainless steel and heat-resistant alloys, ensuring durability and the ability to withstand the high temperatures involved in the testing process. The Cleveland open cup is precisely machined to maintain accurate sample volume and heat distribution. The heating element is a powerful and reliable component, capable of providing a stable and uniform heat ramp. It is designed to reach and maintain the required temperatures with high precision, minimizing temperature fluctuations that could affect the test results.
  • The enclosure of the tester is engineered to contain any potential spills or flames, safeguarding the operator and the surrounding environment. It is equipped with a ventilation system that effectively removes any fumes generated during the test, maintaining a clean and safe working atmosphere.
• Precision Instrumentation and Measurement Capabilities
  • Equipped with advanced temperature sensors and a highly accurate data acquisition system, the tester can precisely measure the temperature of the sample and the surrounding environment. The sensors have a rapid response time, ensuring that the flash and fire points are detected with minimal delay. The test flame applicator is automated and precisely controlled, allowing for consistent and repeatable flame application.
  • The user interface is intuitive and user-friendly, enabling operators to easily set test parameters such as heating rate, test flame intensity, and sample volume. The data acquisition system records all test data in real-time, including temperature readings, flame detection times, and any other relevant information. It can generate detailed reports, complete with graphs and charts, that provide a comprehensive overview of the test results.
• Fully Automatic Operation and Safety Features
  • The Fully Automatic Cleveland Open Cup Flash and Fire Point Tester lives up to its name by streamlining the entire testing process. Once the sample is loaded and the test parameters are set, the tester autonomously heats the sample, applies the test flame at the appropriate intervals, and detects the flash and fire points. This not only saves time and effort but also reduces the potential for human error.
  • The tester is equipped with a comprehensive set of safety features. It includes flame sensors that monitor the presence and behavior of the test flame, automatically shutting off the heating element and fuel supply in case of any irregularities. Overheat protection mechanisms prevent the tester from exceeding safe temperature limits, and emergency stop buttons are readily accessible to halt the test immediately if needed.
  • Technical Parameters

  • Measurement range	40℃ ~ 400℃
    Accuracy	±1℃
    Recyclability	±3℃ (≤150℃), ±5℃(> 150℃)
    Temperature accuracy	±1℃
    Ignition mode	electric ignition and flame ignition
    Self-inspection function	probe head, electric ignition, air cooler, printer, heating furnace
    Cooling method	air cooled
    Dimensions	L430 x W260 x H400 mm
    Instrument weight	24 kg

3. Product Functions

• Accurate Flash and Fire Point Determination
  • The primary function of the tester is to provide highly accurate measurements of the flash and fire points of liquids. By precisely controlling the heating rate and flame application, it ensures that the flash point is detected with a high degree of precision. A lower flash point indicates a higher flammability risk, and this information is crucial for industries dealing with flammable substances. For example, in the petroleum refining industry, knowing the flash point of crude oil and its fractions helps in designing safe storage and transportation systems.
  • The determination of the fire point further refines the understanding of a substance's combustion characteristics. It helps in assessing the potential for a sustained fire and guides the development of appropriate fire prevention and suppression strategies. For instance, in the manufacturing of lubricants, the fire point is an important parameter in determining the suitability of a product for use in high-temperature environments.
• Compliance with Industry Standards and Regulations
  • The tester is designed to meet and exceed a wide range of international and national standards, such as ASTM D92, IP 36, and ISO 2592. These standards define the procedures and requirements for flash and fire point testing, and compliance is essential for industries to ensure the quality and safety of their products. By using the Fully Automatic Cleveland Open Cup Flash and Fire Point Tester, companies can conduct tests in accordance with these standards, providing reliable data for regulatory compliance and product certification.
  • Regulatory bodies rely on accurate test results obtained from such testers to enforce safety regulations. Whether it's for the approval of a new petroleum product or the inspection of a chemical manufacturing facility, the tester serves as a reliable tool for ensuring that substances are handled and used in a manner that minimizes fire hazards.
• Research and Development Support
  • In the field of chemical and materials research and development, the tester is an invaluable asset. It allows scientists and engineers to study the flammability characteristics of new substances and formulations. For example, in the development of new flame-retardant additives for polymers, the tester can be used to evaluate the effectiveness of different formulations by measuring the changes in flash and fire points.
  • By understanding how different factors such as chemical composition, impurities, and additives affect the flash and fire points, researchers can optimize the design and performance of new materials. This could lead to the development of more fire-resistant substances or the improvement of existing products, enhancing overall fire safety in various industries.

4. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Fully Automatic Cleveland Open Cup Flash and Fire Point Tester is manufactured under strict quality control procedures. Each component is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
  • The calibration of the heating element, temperature sensors, and other measurement systems is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
• Quality Certification and Validation
  Our tester has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the most demanding international and national standards for flash and fire point testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

5. Application Areas and Success Stories

• Petroleum Refining and Distribution
  • A major petroleum refinery used the Fully Automatic Cleveland Open Cup Flash and Fire Point Tester to evaluate the quality of their refined products. By accurately measuring the flash and fire points of gasoline, diesel, and other fuels, they were able to ensure that the products met the required safety and quality standards. This not only helped them avoid potential safety incidents but also enhanced their reputation for delivering reliable and safe fuels.
  • A fuel distribution company utilized the tester to monitor the quality of the fuels they received from different suppliers. The test results allowed them to identify any potential issues with the fuels and take appropriate corrective actions, such as rejecting substandard shipments or implementing additional safety measures during storage and transportation.
• Chemical Manufacturing
  • A chemical manufacturing plant used the tester to assess the flammability of their new chemical formulations. The data obtained helped them optimize the production process and develop appropriate safety protocols. For example, they were able to determine the flash and fire points of a new solvent blend, which enabled them to design a safer storage and handling system for the product.
  • In the development of specialty chemicals, a research team used the Fully Automatic Cleveland Open Cup Flash and Fire Point Tester to study the effect of different catalysts and reaction conditions on the flammability of the final products. The insights gained from the tests led to the discovery of a new synthesis method that produced a less flammable and more stable chemical compound.
• Lubricants and Greases Industry
  • A leading lubricants manufacturer used the tester to evaluate the fire resistance of their new line of high-performance lubricants. The test results showed that the lubricants had a significantly higher fire point compared to their previous products, making them suitable for use in heavy-duty industrial applications where fire safety is a concern. The company was able to market the new lubricants as a safer option, attracting customers in industries such as mining and steel production.
  • A grease manufacturing company utilized the tester to ensure the compliance of their products with industry standards. By regularly testing the flash and fire points of their greases, they were able to maintain a consistent quality and safety level, building trust with their customers and regulatory authorities.
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6. Service and Support

• Pre-Sales Technical Consultation
  Our team of experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Fully Automatic Cleveland Open Cup Flash and Fire Point Tester for their specific testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the substances and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the tester operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Fully Automatic Cleveland Open Cup Flash and Fire Point Tester and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies.