High Speed Mixer Machine Emulsifying Machine Homogenizer

Product Specification

Quick Details

• Condition:New
• Mixer Type:Homogenizer
• Product Type:peanut butter
• Application:Liquid
• Additional Capabilities:Milling
• Place of Origin:Jiangsu, China (Mainland)
• Brand Name:YK
• Model Number:ZJR-1300
• Max. Loading Capacity:1000L
• Voltage:110-480V
• Power(W):18.5kw
• Dimension(L*W*H):4900*3320*4560mm
• Certification:CE, ISO
• Warranty:1 year
• After-sales Service Provided:Engineers available to service machinery overseas
• material:stainless steel(sus304, sus316L)
• effect:no bubbles
• working condition:vacuum
• clean:CIP drencher head
• control:button/PLC
• mixing type:homogenizer
• lift:hydraulic
• holding tank:ZJR series
• transfer:cam pump
• packing:tube bottle packing

Packaging & Delivery

Applications of production vacuum emulsification blender

• Cosmetics & Toiletries:cream,lotion, wax, mascara, gel,toothpaste
• Pharmaceuticals:ointment, dental composite, syrup, injection
• Food:mayonnaise, dressing, jam, butter, margarine, wasabi
• Chemicals: polyester, synthetic fiber, shoe cream

Formation:

ZJR Vacuum Emulsifying Mixer Series is composed of emulsifying pot(fluctuating cover, overturn form kettle), water pot, oil pot, vacuum system, heating and temperature control systems, cooling systems, electric machinery control systems, etc.

Working Elements:

After the materials are heated & mixed in water pot and oil pot, they are drawn into emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers residues in emulsifying boiler that sweep the residues on the wall of the boiler makes the materials wiped off become the new interface constantly. Then they are cut off, compressed and fold by the blades to stir, mix and run to the homogenizer. By the strong cutting off, impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off in cut interstices and turn to particles of 200nm-2um promptly. Because the emulsifying boiler is under vacuum state, the bubble that produces in the course of mixing is taken away in time.

Key features of emulsification machine

• Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit
• Working capacity from 50L to 2000L
• Suitable for cream and emulsions of 10,000~50,000cps viscosity
• Internal emulsifying and homogenizing by top mounted batch homogeniser
• Contra mixing system of center agitator and wall scraper
• Outer frame agitator has triangle design for enhanced mixing
• Variable speed for homogenizer and agitators
• Oil hydraulic lifting system for easy cleaning and maintenance
• Double jackets for heating and cooling
• Different jacket designs available for steam and electric heating
• Double temperature probes and controllers for electrical heating in main emulsification machine
• Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
• Compressed air to discharge the finished cream
• Tilting system for discharging finished product and easy cleaning
• Multiple safety protection devices for vacuum, hydraulic pump and workers
• All contact parts are made of SS316L and mirror polished
• Spray ball is equipped to connect customer’s CIP
• The specifications of the vacuum emulsification equipment comply with cGMP regulations
• Push buttons control panel for easy operation

Advantages:

This equipment adopts a top co-axial triplet blender, hydraulic raise-fall open cover, homogenizer with high shearing eddy emulsifying blender, low-speed wall-scrapping blender stuck to the bottom and wall of the boiler. The material contact parts of the equipment are made of SUS316L and the inner surface of the container is polished in sanitation grade (300mesh). The vacuum pump and some electronic parts are from Siemens while the transducer is from Panasonic Electrics and buttons are from Fujifilm.

The vacuum suction of this equipment can prevent the powder materials flying everywhere. As the whole working process is under vacuum condition, it can avoid bubbling of materials after high speed blending and can reach the sanitation and asepsis requirement. The CIP washing system of the equipment can ensure a complete washing of the container for the production of different cosmetic products. This equipment is one of the most advanced and ideal cream production system complied with GMP requirement.