150mm Electroplated Diamond Tools Ultra Thin Electroplated Diamond Blade

Product Specification

High Precision Eltectroplated Diamond Cutting Blade

150mm Diameter of Ultra-Thin Diamond Dicing Blade ,

Model RT-DD-1A1-001

Blade Type: RTR1A1R-002 

Image Sample Specification: 152*32*1.0mm     (  Diameter x Hole x Thickness )

Specification to be customized according to client's instruction.

Processing Object: Optical Glassware, K9 Glass etc.

The cutting blade adopts high strength resin adhesive and preferred special abrasive. Its allowable linear speed is larger than 50 M/S, and it is not easy to be brittle. The cutting is sharp, the cutting heat is minimal, and the heat affected layer of sample is shallow, so as to limit the interference.

Diamond wheel shape and indicates:

D -- Out Diameter

H -- Inner Diameter

T-- Thickness

The diamond cutting blade is especially suitable for precision cutting and slotting of optical and electronic components due to its strong holding capacity and high wear resistance to diamond abrasive particles. The products are mainly used for precision processing of optoelectronic information materials (optical glass, magnetic materials, fine ceramics, crystals, etc.).

Our company specializes in the production of ultra-thin cutting blade, diamond cutting blade, diamond saw blade and ultra-thin resin cutting wheel. The ultra-thin cutting blade has complete specifications, high quality and durability of diamond cutting blade, good quality and price of diamond saw blade. The production technology of ultra-thin resin cutting wheel is advanced,

The company can customize all kinds of products according to customers' needs, and establish detailed customer files to ensure customers' needs. Our company will strictly abide by this commitment and related contracts, fulfill the responsibilities and obligations!

Main Applications:

• Integrated circuit chip cutting and grinding;
• Gem crystal crafts processing;
• Process ceramic optical glass processing;
• Medical specimens optical cable termination processing;
• Automotive rubber sealing strip cutting, plastic products including metal skeleton cutting;
• Other valuable materials cutting processing.

Performance Characteristics:

• High rigidity suitable for deep cutting.
• Excellent wear resistance of the working layer makes the tool body have a long service life.
• Precise control of diamond abrasive particles and concentration makes the blade have good sharpness in the cutting process, and the cutting surface has the characteristics of high finish and good verticality.
• Precise machining means to ensure the high accuracy of the geometric dimension of the blade.

More Pictures of Diamond Blade:

Brief Introduction of Different Bonded Type of Diamond Blades:

• Resin bonded diamond series: resin bonded diamond and cubic boron nitride grinding wheels are abrasive tools and tools of various shapes made of diamond or cubic boron nitride and resin bonded.

         Features: high grinding efficiency, less heat, good self sharpening, not easy to block. The surface roughness of                       machined workpiece is low. Such as glass, ceramic.

         Applications: widely used in cemented carbide fine grinding, semi fine grinding, grinding, polishing, porcelain,

         stone and other non-metallic materials fine grinding.

• Diamond bronze bond series: it is an abrasive tool and tool made by pressing and high temperature sintering with diamond or cubic boron nitride as abrasive and metal powder as bond.

         Features: strong binding force, good wear resistance, long service life, good shape retention, can withstand heavy load

         grinding.

         Application: mainly used for grinding and cutting of glass, gem, stone, semiconductor material, brake pad, and                     electrolytic grinding of cemented carbide. 

• Ceramic bonded diamond grinding wheel series:

         Features: 1. High edge strength, i.e. high grinding efficiency and good self sharpening of grinding wheel;

         2. Good shape retention; 3. Easy correction; 4. High durability and long service life of grinding wheel; 5. High quality

         of knife edge.

        Purpose: it is mainly used for fast, high efficiency and low loss grinding of PCD, PCBN, cemented carbide tools and

        other cutting tools.

• Diamond / resin cutting chip series:

         Diamond cutting chip: mainly used for optical glass, gem, crystal, ceramics, marble, cemented carbide, tungsten

         steel, ferrite, semiconductor, etc.

         Diamond resin cutting chip: mainly used for glass, glass tube / plate, gem, crystal, ceramics, cemented carbide,

         tungsten steel, ferrite, monocrystalline silicon / polycrystalline silicon, silicon rod, semiconductor, etc

Precautions for use:

• Please check carefully before installing the cutting wheel. If there is any gap or other damage, please stop using it.

• When the cutting wheel is marked with the rotation direction, it should be consistent with the rotation direction of the machine tool. On the contrary, the cutting is not sharp, and it is difficult to give full play to the performance of the cutting wheel.

• Please do not use the cutting wheel that does not meet the requirements.

• If any abnormality is found in the cutting process, stop the machine immediately and check the cause.

• When the cutting is not sharp, the grinding wheel should be trimmed. If it is used continuously, the grinding wheel may be damaged due to overheating and overload.

• When the grinding wheel rotates, it is strictly forbidden to cut by hand, let alone touch the sand by hand and body

• The cutting wheel is forbidden to be used in operations other than grooving or cutting, so as to avoid abnormal operation due to uneven stress.

Ordering instructions:

When you order for the first time, please provide the following parameters, so that we can help you choose the most suitable cutting wheel.

Specification and size: abrasive, particle size, binder, outer diameter, thickness, inner diameter, abrasive working layer width, substrate thickness, etc. purpose: workpiece name, cutting size, cutting material;

Service conditions of grooving and cutting: machine tool, grinding wheel speed, feed speed and cutting depth;

Dry and wet cutting requirements: cutting accuracy, chipping requirements, processing surface integrity, etc

Special requirements: whether the tool is assembled and used, whether the resin cutting wheel needs to conduct electricity, whether the outer circle of the cutting wheel has a water tank, the size and quantity of the water tank, whether there is a chip removal groove on the outer side of the cutting wheel base, etc.

Order Operating Procedure: