XTA - 60Ⅲ Continuous Pass Through High Pressure Spray Anti - Rust Cleaning Line

Product Specification

1. Workpieces to be cleaned: water troughs
2. Purpose of cleaning: To remove stains such as oil and dust on the surface of the workpieces
3. Cleaning process:
   a) Cleaning agent: water or cleaning agent
   b) Process flow: loading → spray cleaning → air cutting → spray rinsing → pure water spray rinsing → air cutting → drying → cooling and unloading.
4. c) Equipment running speed: 0.5 - 3 meters per minute, adjustable with frequency conversion.
   d) Width of the mesh belt: 800mm
   1), Equipment main body and liquid storage tank:
   1.1. The whole machine has a fully enclosed structure, welded with a stainless steel framework. The upper cover part of the cleaning machine adopts a single-layer structure and is made of 1.2mm thick stainless steel plate. An insulation layer is set in the drying section to reduce energy consumption.
   1.2. The liquid tank has a single-layer structure and is made of 1.5mm thick 304 stainless steel plate. The inside is divided into several areas by partitions to achieve filtration, oil filtration, and oil separation of the cleaning liquid respectively. The liquid tank is equipped with a water replenishment port, a liquid drainage port, and an overflow port. The bottom is inclined from both sides to the middle, and the cleaning liquid is concentrated and discharged from the liquid drainage port at the bottom of the liquid tank.
   1.3. The liquid tank is equipped with a liquid level controller. When the liquid level is abnormal, it will promptly remind for water replenishment or water stoppage. In abnormal situations, an emergency shutdown is achieved.
   1.4. A stainless steel electric heater is installed inside the liquid tank, which can raise the liquid temperature from room temperature to the operating temperature within 30 - 60 minutes. The temperature is automatically controlled within the range of RT - 100°C, with manual setting and automatic control. A temperature control instrument is provided for automatic display. Thermal insulation cotton is pasted on the outside of the liquid tank to prevent heat dissipation.
   2), Conveying system:
   The system is composed of a frequency conversion speed-regulating motor, a conveying chain rod, a main transmission shaft, a driven transmission shaft, etc. The transmission conveyor chain adopts a commonly used 304 stainless steel mesh belt, and the width of the feed inlet is 800mm.
   3), Spray cleaning system:
   3.1. The cleaning system is composed of a cleaning pump, a spray cleaning pipeline, nozzles, etc. The nozzles are adjustable in angle and can adjust the jet direction within a range of 30 degrees. The distance between each nozzle is ≤120mm, and nozzles are arranged on the upper, lower, left, and right of the spray pipeline to ensure that all surfaces of the workpiece can be washed.
   3.2. The system pipeline adopts stainless steel pipes, and the nozzles are plastic high-temperature-resistant nozzles. The nozzles can be quickly replaced, disassembled, and the direction is adjustable.
   3.3. The cleaning water pump adopts a vertical in-line pump of "Yuanli" from Taiwan. The cleaning flow rate is ≥30 cubic meters per hour, the cleaning pressure is ≥350Kpa, and the pressure is adjustable.
   4), Spray rinsing system (2 stages):
   4.1. The rinsing system is composed of a rinsing pump, a spray rinsing pipeline, nozzles, etc. The nozzles are adjustable in angle and can adjust the jet direction within a range of 30 degrees. The distance between each nozzle is ≤120mm, and nozzles are arranged on the upper, lower, left, and right of the spray pipeline to ensure that all surfaces of the workpiece can be washed.
   4.2. The system pipeline adopts stainless steel pipes, and the nozzles adopt plastic high-temperature-resistant nozzles or use the square tube drilling technology.
   4.3. The rinsing water pump adopts a vertical in-line pump of "Yuanli" from Taiwan. The cleaning flow rate is ≥30 cubic meters per hour, the cleaning pressure is ≥350Kpa, and the pressure is adjustable.
   4.4. Configure a 0.5-ton pure water machine (the pure water machine is connected to a separate spray pipe to maintain live water spraying, and the sprayed water overflows into the previous tank).
   5), Fan water-blowing system (two sections):
   5.1. The water-cutting system is composed of a high-pressure fan, an air knife, a hose, a slope, etc. It can dry most of the water on the workpiece and prevent water waste.
    
   7), Drying system:
   Purpose: To dry the workpiece that has been cleaned. The system is composed of a centrifugal fan, a heating pipe, a temperature controller, etc. The centrifugal fan makes the hot air in the drying box recycled to avoid heat energy loss. The hot air from the specially made heater (adjustable from normal temperature to 150 °C) is blown towards the conveyed workpiece through the air duct to accelerate the waterless drying of the workpiece.
   Power of the heat-resistant air-moving fan: 1.5 KW.
    
   8), Filtering system:
   8.1. The equipment cleaning liquid filtration adopts a two-stage filtration. The first stage is a drawer-type filter basket at the water return port, and the second stage filtration is a stainless steel inserted plate filter screen at the pump suction port.
    
   9), Electrical control system:
   9.1. Relay automatic control is adopted. All low-voltage electrical components used in the equipment are domestic high-quality famous brand products.

   9.2. Emergency stop buttons are set at the inlet and outlet ends to prevent unexpected situations, enable timely shutdown, and improve the safety performance of the equipment.

    

   Equipment Parameters:

   Tank Body Structure	Internal effective size	Inner tank size: L2600×W1400×H500mm Approximate overall size: L2850W1650H750mm (subject to the actual size)
   	Heating method	Electric heating 12KW
   	Material	The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate. The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel.
   	Outer frame of the cleaning tank	It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure.
   	Structure	The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom.
   	Ultrasonic transducer	Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each.
   	Total ultrasonic power	12KW
   	Time control	It is built-in in the generator and the time is adjustable from 0 to 999 minutes.
   Power supply system	Ultrasonic generator	The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning. It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc.
   	Component part	All are imported high-quality components.
   Other		Configure a dedicated control box rack. There are two independent generators placed on the control box rack. The ultrasonic power cord is 3 meters long.
   After-sales服务sevre	Transport
   	The equipment is warranted for one year and maintained for life.