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Customized Precision Through-Type Industrial Cleaning And Drying Equipment
Working process:
Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.
Customized precision through-type industrial cleaning and drying equipment is mainly composed of the following parts: 1. Cleaning system Cleaning tank: Usually made of corrosion-resistant materials such as stainless steel. The cleaning tank is used to hold the cleaning liquid, and workpieces are cleaned in it. Its size and shape are designed according to the processing capacity of the equipment and the size of the workpieces. Ultrasonic generator: Generates high-frequency ultrasonic signals and transmits ultrasonic energy to the cleaning liquid through transducers, using the cavitation effect of ultrasonic waves to remove dirt on the surface and inside the workpiece. Spray device: Composed of nozzles, pipes and pumps. The spray device can spray the cleaning liquid onto the workpiece surface at a certain pressure and angle to enhance the cleaning effect. For some workpieces with complex shapes, spray cleaning can cover areas that are difficult for ultrasonic waves to reach. Filtering system: Used to filter impurities in the cleaning liquid and maintain the cleanliness of the cleaning liquid. The filtering system usually includes filters, pumps and pipes and other components. The cleaning liquid can be filtered and recycled regularly to reduce cleaning costs. 2. Drying system Drying chamber: Made of heat-insulating materials, with heating elements and a hot air circulation system inside. The drying chamber is used to hold workpieces and perform drying operations. Its size and shape are designed according to the processing capacity of the equipment and the size of the workpieces. Heating elements: Electric heating, infrared heating or hot air heating can be adopted. The heating element heats the air to a certain temperature, and then blows the hot air evenly onto the workpiece surface through the hot air circulation system to accelerate the evaporation of moisture and achieve the drying effect. Hot air circulation system: Composed of fans, air ducts and filters. The hot air circulation system can make the hot air circulate in the drying chamber, improve drying efficiency and uniformity. The filter can filter impurities in the air and maintain the cleanliness of the drying chamber.
3. Conveying system Conveyor chain or conveyor belt: Used to convey workpieces from the cleaning area to the drying area and maintain stable transmission of workpieces during the entire cleaning and drying process. The speed of the conveying system can be adjusted according to production needs. Driving device: Provides power for the conveying system, usually composed of motors, reducers and frequency converters. The driving device can realize speed regulation and forward and reverse control of the conveying system to meet the cleaning and drying requirements of different workpieces. 4. Control system Control panel: Installed on the operating table of the equipment and used to set cleaning and drying parameters such as cleaning time, temperature, pressure, and conveying speed. The control panel usually adopts touch screen or button operation for convenient operation and monitoring by operators. Electrical control system: Composed of PLC (programmable logic controller), sensors, relays and contactors. The electrical control system can realize automatic control of the equipment, automatically run the cleaning and drying processes according to preset programs and parameters, and perform real-time monitoring and fault diagnosis of the equipment's operating status.
5. Auxiliary system Exhaust system: Used to discharge exhaust gas and steam generated during the cleaning and drying processes to maintain a clean and safe working environment. The exhaust system usually includes fans, air ducts and filters and other components. Cooling system: Used to cool some components that are prone to heating during the cleaning and drying processes, such as motors and reducers, to ensure the normal operation of the equipment. The cooling system can adopt air cooling or water cooling methods. Oil-water separation system: Used to separate oil and water in the cleaning liquid, maintain the cleanliness of the cleaning liquid and prolong the service life of the cleaning liquid. The oil-water separation system usually adopts physical separation or chemical treatment methods.
Equipment Parameters:
Tank Body Structure
Internal effective size
Inner tank size: L2600×W1400×H500mm Approximate overall size: L2850W1650H750mm (subject to the actual size)
Heating method
Electric heating 12KW
Material
The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate. The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel.
Outer frame of the cleaning tank
It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure.
Structure
The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom.
Ultrasonic transducer
Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each.
Total ultrasonic power
12KW
Time control
It is built-in in the generator and the time is adjustable from 0 to 999 minutes.
Power supply system
Ultrasonic generator
The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning. It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc.
Component part
All are imported high-quality components.
Other
Configure a dedicated control box rack. There are two independent generators placed on the control box rack. The ultrasonic power cord is 3 meters long.
After-sales服务sevre
Transport
The equipment is warranted for one year and maintained for life.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler
Year Established:
2007
Total Annual:
50000000-55000000
Employee Number:
200~250
Ecer Certification：
Verified Supplier
Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ... Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ...
