PU Foam Rolling Shutter Door Slat Roll Forming Machine With 0-15m/min Forming

Product Specification

PU Foam Rolling Shutter Door Slat Roll Forming Machine With 0-15m/Min Forming Speed, Gearbox Drive Type

   Summary of PU Foam Roller Shutter Door Slat   

This roll forming machine is for producing aluminum shutter door & window slats with foam-filled, Our Roll-forming lines complete with the tooling suitable to produce the foamed rolling shutter profiles in different sizes, inline foaming, punching and cutting to length operations. Lines for high density or low density foamed profiles.

   Main Technical Specifications   

1). 3 Ton Manual Decoiler

  1. Decoiler Type: Manual type decoiler

  2. Weight capacity of decoiler: 3Ton

  3. Manual expanding

  4. Passive uncoiling

  5. I.D: 508mm, 610mm

2). Feeding Guide

  1. Function: It is used to release the head of coil and feed into the forming machine, making the coil straight and flat after decoiling.

3). Main PU Foam Roller Shutter Door Slat Machine

  1. It consists of machine frame, transmission parts and forming rollers etc.

  2. Material Thickness: 0.3-0.8mm

  3. Forming Material Type: Aluminum, GI. Carbon steel

  4. Machine Frame Stand: Welded structural steel with shot blasting treatment

  5. Shaft Diameter: 40mm or 50mm

  6. Material of Shaft: High grade 45# steel with heat treatment

  7. Roller Material: High grade GCr15, model steel, all treated by CNC precise machines, HRC50-54

  8. Forming Stations: about 34 stations (depend on final design)

  9. Forming Speed: 0-15m/min

  10. Forming Motor: 7.5KW

  11. Forming Structure: Guiding column

  12. Transmission: Gearbox drive

  13. Manually adjust the spaces and rollers can produce sheet of different thickness in a range.

4). PU Injection Foam Machine

  1. PU Foam Machine: With two group " ISO / POLY "

  2. Low-pressure foaming machine

5). Straighten Device

  1. To straighten the profile

6). Pneumatic Punching Machine

  1. Material of Cutter: Cr12Mov, quenched HRC58-62

  2. Continuous punching

7). Servo Flying-saw Cutting

  1. Servo tracking flying-saw cutting

  2. Cutting Power: 2.2KW

  3. Servo Power: 1.5KW

8). PLC Control System

  1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.

  2. Provide good man and machine screen, which can set the batches, plate length, and quantity.

  3. Operation type: Touching screen + Button

  4. Using encoder to calculate the number and measuring the length

  5. Electrical control: PLC frequency control system with touch screen

  6. PLC: PANASONIC Brand

  7. Encoder: OMRON Brand

  8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)

9). Run-out Table

  1. It is used to support the finished panels

  2. Teh table we supply is 2 pieces with length of 2000mm, it can support panels with 10000mm at normal condition

  3. The frame of supporter is welded by square-steel

  4. Simple non-power table type

   Main Components   

   PU Foam Roller Shutter Slat Profiles   

   Working Flow of PU Foam Roller Shutter   

Manual Decoiler --- Feeding Guide --- Roll Forming --- PU Foam Injection Machine --- Straighten Device --

- Pneumatic Punching --- Servo Flying-saw Cutting --- Run out Tables

   More Machine Pictures   

   Contacts of WUXI TECHWELL