Diameter 60~600mm ，Length 12000mm CNC Light Pole Shut-Welding Machine

Product Specification

CNC POLE SHUT- WELDING MACHINE,

MODEL: HM600/12000

• Roller type:Special designed for monopole,highmast pole, 5G communication pole,and normal street light pole
• Diameter range:60~600mm, thickness:3~12mm, length:12m
• Standard single arc single wire submerged arc welding machine
• Scope of application: suitable for large length medium size pole longitudinal automatic closing welding, like 5G pole, monopole, highmast pole and normal street light pole

Exclusive features

1. CNC automatic adjustment, CNC system, with the change of pole diameter, automatically adjust the pressure, automatically adjust the presser foot position, automatically match the feeding speed and position, keep the welding seam always in the closed state, to ensure the smooth welding.
2. On the basis of the qualification of the previous process, after welding, there is no torsion of the pole weld, and there is no need for personnel to pry and twist the rod at the back of the machine to center the weld.
3. The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.
4. The number of clamping roller is 3 sets, the advantage is reduce the roller pressure to the pole surface , and reduce the scratch on the surface . It is suitable for the production of octagonal pole, polygonal pole and conical pole. It can be equal diameter or conical.
5. The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.
6. The rear push trolly with pneumatic clamping device, It’s simple and fast compared with manual clamping.
7. Submerged arc welding function
8. The unloading side is roller type, which is convenient for loading and unloading, and is conducive to realize the automation of upstream and downstream materials. The loading and unloading can be on same side to make operator avoid the long-distance movement. The operator only need to work in the position of the host machine, which greatly reduces the labor intensity.
9. The self-developed oil pressure and control synchronization system reduces the requirements for the pole, making the pole after welding more rounded and less deformed.
10. Operator: 1 person.
11. Unloading roller rack,5 sets(suitable for 12,14m pole)
12. According to the layout of the buyer’s workshop, machines with different working directions can be provided
13. For the special requirements of customers, machine can be specially designed and manufactured to meet different poles all over the world
14. Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.
15. Optional items:

15.1Optional: networked production data system

Function 1: it can provide production data to production management personnel: power on time, welding time, non welding time, production quantity, etc

Function 2: timely update the software to obtain the best and latest software and experience data, which can assist customers in remote fault diagnosis and remote parameter adjustment. It is convenient for customers to quickly resume production

15.2

Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 10~20 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles)

Optional:Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles). No overhead crane is required from each pole loading to unloading.

15.3Induction to minimise the banana effect caused by welding the device which will reduce the banana effect for welding machine High frequency induction heating machine, including heating machine body and induction heating coil

15.4Inverter uses electric cabinet with thermal insulation layer and air conditioner with industrial electric cabinet (2 cabinets)

15.5Spare parts,according to the list 

The machine consists of the following parts:

• Long worktable for trolley moving
• Main gantry frame
• Trolley drive system
• Unloading roller rack,5 sets(suitable for 12,14m pole)
• Hydraulic clamping partIncluding clamping rollers, suitable for medium size pole)
• Submerged arc welding system, with wire feeding system
• Flux recovery system
• Hydraulic system
• Control system
•  Camera, welding seam monitoring system
• Clamping roller, in accordance with customer's pole requirements.

With 1 set suitable for monopole High mast , 5G pole mold.

with: 1 set suitable for normal street light poles,minimum diameter of 60mm(round poles and conical pole)

with: 1 set suitable for normal street light poles, minimum diameter of 60mm(octagonal pole)

Optional: A set of rear clamping devices suitable for normal street light poles . (Includes a small tool, suitable for poles with very short length, such as 1~2 meters long arm)