Ultra Precision Monocrystal Diamond Cutting Tools MCD Diamond Cutters OEM ODM

Product Specification

MCD cutters Monocrystal Nature diamond non ferrous metal Sample Available

  In ultra-precision machining, the two basic precisions of single crystal diamond tools are the edge profile accuracy and the blunt radius of the edge. It is required that the roundness of the cutting edge of the arc tool for processing aspherical lenses is below 0.05 μm, and the straightness of the cutting edge for processing polyhedral mirrors is 0.02 μm; Sharpness, in order to meet various processing requirements, the radius of the blade edge ranges from 20nm to 1μm.

MCD ultra-precision optical knife is mainly used in the following industries:
1. Optical lens industry such as: camera lens, driving recorder lens, telephoto lens, medical machinery lens, mobile phone lens, projector lens, (a)spherical lens and Fresnel lens mold core processing, Fresnel lens.
2. Glasses industry: glasses lenses, contact lenses.
3. Digital electronics industry: the core parts of LCD monitors of TVs and computers, the processing of ROLL cores and flat cores of optical films, the mirror surface of the outer edge of mobile phones, the mirror surface of key buttons of mobile phones, and the mirror surface of the outer edge of mobile phone torches.
4. Automobile industry: processing of core parts of the automobile manufacturing industry such as HUD system, optical system for night driving, piston, aluminum wheel hub, aluminum engine block and so on.
5. Aerospace industry: special goggles and aircraft windows for night flight.
6. Medical industry: blood analysis kits, and small surgical knives.
7. Military industry
8. Other optics: fiber optics, solar collector panels, semiconductor manufacturing equipment accessories, VR optical components processing.

Performance characteristics of diamond tools
① Extremely high hardness and wear resistance: Natural diamond is the hardest substance that has been found in nature. Diamond has extremely high wear resistance. When machining high-hardness materials, the life of diamond tools is 10 to 100 times that of cemented carbide tools, or even hundreds of times.
② Low friction coefficient: The friction coefficient between diamond and some non-ferrous metals is lower than other tools, the friction coefficient is low, the deformation during processing is small, and the cutting force can be reduced.
③ The cutting edge is very sharp: the cutting edge of the diamond tool can be very sharp, and the natural single crystal diamond tool can be as high as 0.002 ~ 0.008μm, which can perform ultra-thin cutting and ultra-precision machining.

1. Customers send detailed inquiry to us by email;

2. We reply with price, specifications, packing, photos, and other details;

3. Both of us agree the price and confirm the details;

4. We write the proforma invoice and send to customers;

5. Customers make deposit;

6. We make mass production samples;

7. We send mass product samples or send photos to customers for approval;

8. Customers confirm the mass production samples;

9. We start mass production.(we have huge stock for most standard end mills);

Business Terms

Accepted Delivery Terms: FOB,CNF,CIF

Accepted Payment Currency: USD, CNY

Accepted Payment Type: T/T, Western Union

Nearest Port: Guangzhou port, Shenzhen port, Shanghai port

Response Rate (last 30 days)

98.6% of buyers who contacted this supplier received a response within 24 hours.

Average Response Time (7 days)

The supplier's average response time of received inquiries is within 12 hours.

Quotation Performance (last 30 days)

The supplier have sent 33 quotes to buyers in last 30 days.

Q: Are you Manufacture?

A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.

We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.

Q: What is your delivery time?

A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.

Q: Can you produce non-standard tools?

A: Yes, we can produce non-standard tools as per your drawing.

We also can design tools for you as per your usage requirement

Q: What is your advantages?

A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1. Make sure work piece and machine are stable and use a precision holder.
• 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.