Product Specification

overview

Diamond tool has the characteristics of high hardness, high compressive strength, good thermal conductivity and wear resistance, which can obtain high machining accuracy and processing efficiency in high-speed cutting. The above characteristics of the diamond tool are determined by the crystal state of the diamond. In diamond crystals, the four valence electrons of carbon atoms are bonded by tetrahedral structure, and each carbon atom forms a covalent bond with four adjacent atoms, thus forming a diamond structure, which has a strong binding force and directivity, so that diamond has extremely high hardness. Because the structure of polycrystalline diamond (PCD) is a fine crystalline diamond sintered body with different orientation, the hardness and wear resistance of PCD are still lower than that of single crystalline diamond although the binder is added. However, because the PCD sintered body is isotropic, it is not easy to crack along a single cleavage plane.
Diamond "PCD" is specialized in the finishing of copper, aluminum alloy, cemented carbide, graphite, ceramics and high hard wear-resistant materials. It has the characteristics of long service life, high production efficiency, high surface finish and high processing precision. Higher processing efficiency and lower cost than carbide and natural diamond tools, widely used in automobiles, diesel engines, motorcycles, aerospace, home appliances, instruments and precision machinery and other industries.

PCD diamond tool: Natural diamond is expensive, diamond is widely used in cutting or polycrystalline diamond (PCD), since the early 1970s, the use of high temperature and high pressure synthesis technology prepared polycrystalline diamond (Polycrystauine diamond, referred to as PCD blade after the successful development of In many cases, natural diamond tools have been replaced by artificial polycrystalline diamond. PCD raw materials are abundant, and its price is only one-tenth to one-tenth of natural diamond. PCD tool can not grind out extremely sharp edge, the surface quality of the workpiece processing is not as good as the natural for non-ferrous metals and non-metallic fine cutting, it is difficult to achieve ultra-precision mirror cutting.

The choice of tool material has great influence on tool life, machining efficiency, machining quality and machining cost. Tool cutting to withstand high pressure, high temperature, friction, impact and vibration and other effects. Therefore, the tool material should have the following basic properties:

(1) Hardness and wear resistance. The hardness of the tool material must be higher than that of the workpiece material, and it is generally required to be above 60HRC. The higher the hardness of the tool material, the better the wear resistance.
(2) Strength and toughness. The tool material should have high strength and toughness in order to withstand the cutting force, impact and vibration, to prevent the brittle fracture and blade collapse of the tool.
(3) Heat resistance. The tool material has good heat resistance, can withstand high cutting temperature, and has good oxidation resistance.
(4) Process performance and economy. Tool material should have good forging performance, heat treatment performance, welding performance; Grinding processing performance, and the pursuit of high performance-price ratio.

Application scope of natural diamond milling cutter: hardware parts; Auto parts; Surface treatment; Craft products; Fine carving; Copper batch flower; Mobile phone metal keys; Mobile phone case; Digital shell; Metal highlight batch flower; Watch surface, word nail; The case reflects the knife; Nameplate, sign highlight batch flower; Car CD pattern; Car colorful pattern; Car sun pattern; Aluminum products highlight; Electrical shell batch flower; Electrical panel; Vehicle panel; Computer peripherals; Transparent computer case; Acrylic polishing; Compression (plexiglass) highlight (polishing) chamfer; A lens; Windows; Motor rectifier fine car, etc. Mainly used for all kinds of metals, gold, silver, copper, aluminum alloy, zinc alloy and non-metallic materials, acrylic, PVC, PC, plastic and other materials of high light chamfering and straight edge mark light cutting, cutting surface bright mirror highlight effect, long service life. According to the requirements of customized tool tip diamond width, Angle, material, tool bar size. R Angle arc can be controlled in 0.02-0.05, chamfering knife commonly used specifications in 45°, 75°, 78°, diamond width is 3.0* 3.0mm.
Processing features: strong stability, specular highlight, smooth chip, reduce cutting resistance, improve processing efficiency and tool life.

• Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
• HRC:  45/55/60/65 HRC ,After quench, for processing large hardness of 150°
• Other Service:  OEM/ODM or custom-made
• Effect:   cut aluminum parts in large area, saving time and labor
• Machining parts:Outer circle and inner circle of turning parts

 
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1.Make sure work piece and machine are stable and use a precision holder.
• 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.