Automated Stator Motor Rotor Coil Winding Machine PLC Program

Product Specification

Flat Wire Stator Servo Inter-turn Insulation Widening Machine for Medium and Large Mining Truck Stator

1. Descriptions:

The Inter-turn Insulation Widening Machine is a precision engineering solution for flat wire motor stators, designed to ensure accurate slot flaring with servo-driven technology. This machine features a dual-head flaring mechanism for versatile and adjustable slot expansion, capable of accommodating a wide range of stator dimensions with stack heights from 30-370mm and diameters from 135-440mm. The flaring precision is maintained within ±0.02mm, ensuring consistency and quality in the stator's construction.

The Inter-turn Insulation Widening Machine's servo-driven system independently drives two sets of clamps, allowing for automatic program switching and precise positioning without the need for repositioning. The flaring unit's jaw can be replaced without the need for secondary alignment, streamlining the process and reducing downtime. The Flat Wire Stator Slot Flaring Machine is engineered for efficiency and precision, making it an essential component in the production of high-performance electric motors.

2. Specifications:

3. Stator Specifications:

4. Advantages:

1. The automated operation of the Inter-turn Insulation Widening Machine greatly enhances the efficiency of flat wire motor forming, ensuring a swift and voluminous production flow that meets the requirements of large-scale manufacturing.

2. By eradicating the inconsistencies associated with manual operations, the forming quality of flat wire motors is guaranteed to be uniformly high and stable with the use of the Inter-turn Insulation Widening Machine.

3. The operation of the Inter-turn Insulation Widening Machine is precisely repeatable according to the established parameters and processes, ensuring the uniformity of quality across product batches.

4. The Inter-turn Insulation Widening Machine exhibits a high degree of adaptability, capable of satisfying the forming requirements of a diverse range of flat wire motors through parameter adjustments and mold changes.

5. The Inter-turn Insulation Widening Machine features a user-friendly design that simplifies the maintenance process, minimizes equipment downtime, and effectively reduces maintenance costs.

5. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

6. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

7. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

8. About Champyound:

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.