Tomato Paste Filling And Seaming Machine For Tin Cans Sizes From 70g To 3Kg

Tomato Paste Filling Machine for Tin Cans

Frame

• The worktable plate shall be made of Q235 material with a thickness of δ 35;
• The beam frame adopts 201 stainless steel square tube;
• The platform shall be processed into an overall plane of δ 30 through a gantry milling machine after overall welding, and the platform shall be flat without concave-convex;
• The table is covered with SUS304 stainless steel panel for rust prevention.

Empty can feeding device

• 2 meters long inlet and outlet can conveyor belt, SUS304 side plate;
• Wear-resistant flat top chain;
• Incoming can detection (automatically adjust the equipment operation speed according to the incoming can conditions), automatic can intercepting device.

Filling system

• The piston cylinder is machined with SUS304 customized honing pipe, with smooth inner wall and finish of 0.4-0.8. It is resistant to corrosion and abrasion;
• The valve core is processed by SUS304, the surface is hardened by HRC45-50, and the external round grinding is added, and the finish is 0.8. Teflon guide rings at the front and rear ends protect the valve core from direct friction with the valve seat;
• The valve seat SUS304 is integrally cast, internally rounded, with a finish of 0.8. Teflon guide rings at the front and rear ends protect the valve core from direct friction with the piston rod;
• The piston rod is made of SUS304, with removable seal section design, which can slightly adjust the filling volume. Teflon guide rings at the upper and lower ends protect the piston rod from direct friction with the piston;
• Quick installation of spring pressing block valve core, which can quickly and easily take out the valve core and facilitate cleaning;
• Special rubber coated piston rod guide wheel, wear-resistant.

Products hopper and driving system

• The cylinder block is made of SUS304;
• The main shaft seat is made of SUS304 material, and the bearing is Harbin shaft;
• The transmission bearing adopts customized slewing bearing, and most of the weight of the filling machine is supported by the slewing bearing, so as to ensure stable operation of the whole machine, ensure accurate filling, reduce the load on the main shaft and extend the service life of the equipment;
• The material cylinder can be equipped with coil insulation device and mixing device;
• SUS 304 Stainless steel pneumatic ball valve feeding;
• Food grade high pressure hose

• The filling volume is electrically adjusted and provided with handwheel for fine adjustment;
• The filling height is electrically adjusted and provided with a handwheel for fine adjustment;
• The filling switch device adopts thickened stainless steel plate base processing, upper and lower PTFE guide blocks, cylinder control switch, stable and durable.

Control system

• Detection of incoming can condition: if the incoming tank is discontinuous, the tank will be automatically decelerated and cut off;
• Can cut-off without can;
• Cut off cans and do not open the valve when the cylinder is in low temperature;
• Reduce the speed and cut off cans in case of low liquid level;
• Temperature detection of feed pipe, no feeding if the temperature fails to meet the set requirements;
• No filling without can, automatic on/off valve;
• The temperature sensor adopts the brand of LEG, and the photoelectric sensor adopts the brand of stock in Germany.

Can Seamer

Frame

• Base plate Q235, δ 30 whole plate, finishing into the overall plane of δ 28, the table surface is flat without concave-convex;
• Operation panel Q235, δ 40 whole plate, finishing into δ 38 overall plane, flat surface without concave-convex. Cover stainless steel panel for rust prevention;
• Intermediate plate SUS304, δ 18 whole plate, finishing into δ 16 overall plane, flat surface without concave-convex;
• Top plate Q235, δ 30 whole plate, finishing into the overall plane of δ 28, the table surface is flat without concave-convex.

• SUS304 material (4 pieces) is adopted for the lifting spindle;
• The lifting screw rod is made of H62 material (4 pieces);
• Electric adjustment with hand wheel for fine adjustment.

Upper turret

• Integral T300 casting, precision machining;
• All bearings are imported with original packaging such as SKF/NSK/INA/IKO/FAG;
• The chuck shaft and driving shaft are made of 38CrMoAlA material, which are resistant to high temperature, high pressure and corrosion;
• Taiwan produced rollers and chucks;
• Stainless steel protective cover;
• Cam adopts 20crMnTi, vacuum hardened HRC55-60.

Lower turret

• Forging and precision machining of SUS304 material;
• The supporting cylinder is made of ZQSn10-1 material, and the cylinder sleeve is made of SUS304 material;
• Removable supporting plate for quick and convenient replacement;
• Cam is made of 20crMnTi material and vacuum hardened HRC55-60;
• Stainless steel protective cover.

Can feeding system

• Customized stainless steel side push chain;
• UHM sliding rail;
• Ø30 High-precision sick photoelectric switch;
• Integral stainless steel housing.

Lids falling system

• SUS304 polished lids rail;
• SUS304 cylinder for lids;
• Special high-speed lids separating gearbox;
• No lids detection for lids stock slot (alarm and shutdown without lids);
• Lid dropping detection (alarm and shutdown if there is can but no lid).

Motor driving

• ABB or Siemens motors;
• QIANGZHU reducer;
• Heavy duty universal drive shaft.

Control system

• Detection on can entry and automatic feeding lid for incoming can;
• Detection on lids stock lot, stopping the cans if no lids;
• Can stuck detection (≤ 3 cans);
• The photoelectric sensor shall be of German SICK brand;
• Stainless steel control cabinet;
• Independent hanging operation cabinet;
• Special electric button box for commission;
• Siemens PLC, Weinview touch screen;
• Danfoss frequency converter;
• Schneider low-voltage apparatus;
• SMC or AIRTAC pneumatic components;
• Professional level relay;
• Remote module (capable of remote diagnosis and program modification);
• All electrical equipment and sensor parameters are displayed on the touch screen for diagnosis and adjustment.

Operating manual;

Installation drawing;

Attachment tools