Galvanized Steel Cable Tray Trunking Wire Mesh Cold Rolled Forming Machines

Product Specification

Payment Terms	L/C, T/T, Western Union, D/A, D/P	Supply Ability	60 Sets Per Year
Delivery Time	50-60 working days	Packaging Details	Suitable Size Container for Machine
Machine Production Speed	8-15m/min	Roller Material	Cr12
Control System	MITSUBISHI,SIEMENS	Working Thickness	1.2-2.0mm
Machine Type	Full Automatic	After-serivce	Engineers Team available
Normal Maintance	One week	Guarantee Time	one year
Color	Blue	Product Function	Cable Tray
Spare Parts Need	PLC Interface	Operation Type	Interface
Driven type	Gearbox	Decoiler	Passive or Auto
Leveler Machine	Nine rollers type	Conveying Table	one set
Brand Name	BOSJ	Model Number	BOSJ-C
Certification	ISO,CE,SGS	Place of Origin	JIANGSU
High Light	cable tray manufacturing machine ， metal stud roll forming machine

Galvanized Steel Cable Tray Trunking Wire Mesh Cold Rolled Forming Machines

 

cable tray system, is "a unit or assembly of units or sections and associated fittings forming a rigid structural
system used to securely fasten or support cables and raceways." Cable trays are used to hold up and
distribute cables. Cable tray roll forming machine is special designed for its production.

 

The cable tray roll forming machine is capable of making different sizes of cable trays through replacing punching moulds.The cable trays produced by this roll forming production line are extensively used in factories and other building because of their accurate robustness. With full and special experience, we can customize cable tray forming machines or cable roll forming production lines according to customers’ profile drawing and specifications. Other high quality equipments, including metal roll forming machine are also provided as you require.

 

1, Cable Tray Roll Forming Machine Equipment capabilities

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.55m/min

Continuous rollforming speed: 1015m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

 

2, Cable Tray Roll Forming Machine  Main composition of machine

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

 

3,Each part major technical parameters

3.1 Drive decoiler

Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

 

3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:310 m/min

Parenthesis up and down a pair of fortified wheel

 

3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench
It finishes punching and cutting in one time.

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

 

3.6 Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

 

3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case

 

3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

 

4,Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m

 

5,Machine Parameter
 

NO.	Project		Unit	Parameter	Remark
1	Material	Type	High strength steel
		Strength of material sheet	Map	≥350
		Thickness of material sheet	mm	1.2~2.0
2	Size of production		mm	Reference the picture
3	Production speed		m/min	Punching speed 4m/min Forming speed 10m/min
4	Material of roller			GCr15 quenching treatment
5	Drive type			Gear
6	Power		kw	About 75
7	Electric control system			PLC variable frequency control
8	Dimensions(Length*width*height)		m	55X4X3.9

6.Cable Tray Profile