Drum Twister Machine for Round and Sector Shape Conductors with Adjustable

Product Specification

Payment Terms	L/C, T/T	Delivery Time	90 days
Packaging Details	Safety container packing	Twisting Pitch	500-5000mm
Warranty	1 year	Voltage	3phase 380V 50HZ
Cat Pneumatic Traction	TQD4000	Power Supply	220V/380V
Armoring Head Speed	650r/min	Cage Rotate Speed	44
Other Name	Wire Cable Machine	Pay Off	Fork type
Central Height	1000 mm	Application	Armouring and Laying big cable
Power	75kW	Drvien	independent motor
Cabling OD	20-120 mm	Brand Name	Beyde
Model Number	1800	Place of Origin	China
High Light	Round Shape Drum Twister Machine ，Adjustable Laying Pitch Drum Twister Machine ，Sector Shape Drum Twister Machine

Drum Twister Machine for Round and Sector Shape Conductors with Max. Laying OD of 100mm

1. Application:

This machine is mainly used for the stranding of large cross-section and long power cables and split conductors, as well as the wrapping of non-metallic tape.

2. Main parameter:

 

Conductor shape	Round and sector
Stranding conductor section	16mm2 to 300mm2
Max laying OD	Ø20- Ø100mm
Laying pitch range	200-5000mm
Pay-off rotation speed	50r/min
Drum take-up rotation speed	50r/min
Rotation caterpillar speed	50m/min
Max haul-off force	5000kg
Non-metallic taping unit max rotation speed	650r/min
Taping unit pitch	0-200mm(Step-less adjustable)
Metallic taping unit max rotation speed	550r/min
Metallic taping unit pitch	0-200mm(Step-less adjustable)
Rotating Pay-off bobbin size	PN1250-PN1600
Rotating Pay-off bobbin size	PN2000-PN2500
Drum type Take-up bobbin size	PN2000-PN2500
Filling rope pay-off specification	Ø400* 22*360mm (20 pcs)
	Ø630* 52*475mm (4 pcs)
Steel wire armoring pay-off bobbin size	Ø500
Ø1600 Rotating Pay-off Motor power	15 KW(AC motor)
Ø2500 Rotating Pay-off Motor power	22 KW(AC motor)
Taping unit Motor power	11KW(AC motor)
Rotation caterpillar motor power	18.5kw*2 (AC v motor)
Drum type Take-up motor power	45KW(AC motor)

 

 

The main technical parameters:

4.1 Ø1600mm fork type rotation pay-off:

4.1.1. Pay-off bobbins size: PN1250~PN1600

4.1.2. Max load capacity: 6T

4.1.3. Max rotation speed: 50r/min

4.1.4. Motor power: 15kW (AC)

4.1.5. Pay-off tension: 10-150kg

4.1.6. The pay off rack is a fork type cantilever structure, driven by an independent motor, and equipped with an end shaft to tighten and loosen the cable reel,

4.1.7. Drive mode: The independent motor is driven by a synchronous belt and rotates synchronously with the winding frame. It can also be fixed without rotation or manually controlled to jog. The motor is equipped with an encoder.

4.1.8. The tension is obtained through the friction between the pneumatic tensioner and the tension plate, and the tension can be adjusted arbitrarily in both parking and operating states.

4.1.9. Shaftless electric clamping and loosening of the wire reel, with a separate motor driving the top, equipped with self-locking function to prevent the wire reel from swinging out

4.1.10. Using a flat air brake to provide braking.

4.1.11. Operation cabinet: Each pay off rack is equipped with an operation cabinet that can control the regular actions of the pay off rack, such as jogging, rotating, or stopping.

4.1.12. Wire rack: Each pay off rack is equipped with a set of "#" - shaped wire racks, totaling 5 sets

 

4.2 Ø2500mm fork rotation pay-off

4.1.1. Pay-off bobbins size: PN2000-PN2500

4.1.2. Max load capacity: 12T

4.1.3. Max rotation speed: 50r/min

4.1.4. Motor power: 22kW (AC)

4.1.5. Pay-off tension: 20-300kg

.4.1.6. The pay off rack is a fork type cantilever structure, driven by an independent motor, and equipped with an end shaft to tighten and loosen the cable reel,

4.1.7. Drive mode: The independent motor is driven by a synchronous belt and rotates synchronously with the winding frame. It can also be fixed without rotation or manually controlled to jog. The motor is equipped with an encoder.

4.1.8. The tension is obtained through the friction between the pneumatic tensioner and the tension plate, and the tension can be adjusted arbitrarily in both parking and operating states.

4.1.9. Shaftless electric clamping and loosening of the wire reel, with a separate motor driving the top, equipped with self-locking function to prevent the wire reel from swinging out

4.1.10. Using a flat air brake to provide braking.

4.1.11. Operation cabinet: Each pay off rack is equipped with an operation cabinet that can control the regular actions of the pay off rack, such as jogging, rotating, or stopping.

 

 

4.3 Guide wire stand:

4.3.1. 3-hole guide wire rack: 1 set

4.3.2. 4/5 hole guide wire rack: 1 set

4.3.3. Equipped with two horizontal and two vertical guide rollers. The spacing between guide rollers can be manually adjusted

 

4.4 Filling rope pay-off frame:

4.4.1 Specification of pay off of filling rope: outer diameter ×inner diameter × width

400 × 22 × 360mm (10 balls*2 pcs)

4.4.2 Specification of pay off of filling rope: outer diameter ×inner diameter × width

630 × 52 ×475mm (4 pcs)

4.4.3 There are two-layer structure, 10 small-size paying off groups in the upper layer and 4 large-size paying off groups in the lower layer.

4.4.4 There are 2 sets in total, which are respectively placed on both sides of the drum twister

 

4.5 Three row closing wire die holder:

4.5.1 Drawing die size: 160 * 160mm (OD * Outer width)

4.5.2 The device is equipped with three wire die bases.

4.5.2. The device is equipped with three wire closing wire holder. Two movable wire holder can be adjusted for distance through screw rods.

4.5.3. The closing wire plate is equipped with sector press wheels to ensure that the cable core will not deviate. The close wire plate can be used for 3-wire, 4-wire, 5-wire usage.

 

4.6 Rotation die holder

4.6.1. The mold seat is used for the production of steel wire armor. The mold base can be adjusted forward and backward in the direction of cable travel through the screw rod.

4.6.2. Mold seat size: Ø160 × 160mm (OD × outer width)

4.6.3. Drive motor power: 1.5kw (AC)

.

4.7 42+42 Steel wire armoring pay-off

4.7.1 Pay-off qty: 42+42

4.7.2 Pay-off reel specification: Ø500 (user standard implementation)

4.7.3 Armored steel wire diameter: Ø1.5～Ø4.0mm

4.7.4 Max number of armored steel wires: 84

4.7.5 The device includes an 84-reel wire pay-off rack, a guide wire rack, a wire straightening device, etc.

4.7.6 The pay-off racks are on both sides of the center line of the equipment,

4.7.7 Equipped with a single-row wire mold seat, and the parallel wire mold size is: F160×160mm (outer diameter×outer width).

4.7.8 With a wire pre-twist head

 

4.8 Ø 600 double disc high speed taping machine (Patent)

4.8.1 Max ODr of cable core: Ø120mm

4.8.2 Reel specification: Disc diameter x aperture x width: Ø 600x Ø 80(20～60)mm

4.8.3 Number of disc: 2

4.8.4 Max rotating speed of taping head: 650r / min

4.8.5 Taping pitch:20～200mm step-less adjustable

4.8.6 Taping motor : 11kw (AC variable frequency motor)

4.8.7 Taping tension: hysteresis

4.8.8. The wrapping material is polyester tape, non-woven fabric, glass cloth, semi conductive cloth, etc.

4.8.8. The structure of the taping head is a Tangent type, driven by an AC variable frequency motor separately, with variable frequency control, and has left and right rotation function.

4.8.10. Tension form: The tension of taping is output through a hysteresis tensioner, and the tension size can be adjusted online without stopping the machine through a controller. The tension size is controlled by a PLC to output constant tension from a full to an empty disc.

4.8.11. Use pneumatic braking device.

4.8.12. It has a broken tape automatic stop function. (Vector pulse detection)

4.8.13. Fully enclosed axial push-pull protective cover, built-in lighting, with door opening and shutdown protection function

 

Ø800 Double disc high speed Metallic taping unit(Patent)

4.9.1 Max OD of cable core: Ø140mm

4.9.2 Reel diameter: Ø800mm

4.9.3 Specifications of steel strip filling: outer diameter × aperture × width: Ø800 ×Ø120 × (15～60) mm

4.9.4 Number of reels: 2 reels

4.9.5 Maximum speed of taping head: 550r/min

4.9.6 Taping pitch (steplessly adjustable): 20～240mm

4.9.7 Taping tension: 2.5～30kg

4.9.8 Taping motor: 22KW (AC variable frequency motor)

4.9.9 The taping material is steel strip.

4.9.10 The taping head structure is half-cut type, driven by AC variable frequency motor alone, variable frequency control, with left and right rotation function.

4.9.11 Mechanical friction control of tape tension. With mechanical tension feedback function, it ensures constant tension from full reel to shallow reel.

4.9.12 Pneumatic brake device is used.

4.9.13 With full tape automatic stop function. (Vector pulse detection)

4.9.14 Fully enclosed axial push-pull protective cover, built-in lighting, with door opening and shutdown protection function

 

5000kg Rotation pneumatic Caterpillar

4.10.1. Max pulling force: 5000KG

4.10.3. Max passing wire diameter: Ø 120mm

4.10.4. Max speed: 50r/min

4.10.5. Linear speed: 50m/min

4.10.6. Motor power: 18.5KW*2

4.10.7. Mechanical braking form: air pressure braking

4.10.8. Meter counter: electronic meter recorder

4.10.7 The upper and lower multi wedge belt traction forms, pneumatic compression, pneumatic tension, and compression and tension are respectively adjusted by a pneumatic pressure regulating valve.

4.10.9 AC variable frequency motor driven separately, with stepless adjustment of traction speed.

4.10.10 The traction rotor and the winding rotor share a motor and achieve synchronous rotation through mechanical transmission.

4.10.11 Pneumatic disc brake.

4.10.12 Electronic meter measurement, with meter measurement rounded to one decimal place and meter accuracy error ≤ 5 ‰.

 

4.11 Ø 2500 Drum type take-up with traverse

4.11.1. Max rotating speed: 50r/min

4.11.2. Max load capacity: 12t

4.11.3. Cable pitch: 15mm~150mm

4.11.4. Specification of take-up reel: PN2500(customer reel standard)

4.11.5. Applicable wire reel width: 1500-1900mm

4.11.6. Take-up frame structure: forked roller structure

4.11.7. Braking form: air press brake

4.11.8. Winding motor power: 4KW (DC) × 2 units

4.11.9. Drive motor power: 45KW (AC)

4.11.10. The DRUM head and the traction machine are linked through the ground shaft. Equipped with an independent control cabinet, it can perform operations such as forward and reverse rotation, jog, emergency stop, and tightening and loosening of the spool.

4.11.11. The traverse device is installed on the twisting head and driven separately by a variable frequency motor. It follows the wiring according to the winding speed, and the pitch of the wiring is input infinitely adjustable through the human-machine interface.

4.11.12. The winding motor consists of two DC motors installed on two fork arms, which drive the wire reel through a gearbox to achieve the winding function. This is a dual power winding process, with a smooth winding process and uniform winding tension.

4.11.13. The loading bobbin method is shaftless electric tightening, which drives the turbine box to tighten the wire reel through two motors. The loading and unloading of the wire reel is assisted by a hydraulic lifting platform placed at the bottom of the reel. The platform is driven by a hydraulic pump station for lifting, and the working surface of the platform is equipped with a sliding bottom plate for easy clamping of the wire reel.

4.11.14. The operating speed, direction selection, winding tension, and cable speed of the disc winding system are all controlled through touch screen operation and coordinated by PLC. And there is an independent operation cabinet that can complete emergency stop, jog, and hydraulic lifting platform up and down operations.4.11.15 The upper and lower reels are equipped with hydraulic lifting platforms and independent hydraulic stations

 

 

4.12 Safety protection devices

4.12.1 Fork type rotary pay-off: equipped with a horizontal mechanical limit device and equipped with electrical protection, that is, the horizontal mechanical limit can only operate when it is fully opened and detected by the electrical system protection. The rotating pay-off unit is equipped with wall type safety nets on both sides.

4.12.2 Non metallic taping unit: equipped with a fully enclosed box type safety protective cover.

4.12.3 Drum take-up: equipped with a horizontal mechanical limit device and equipped with electrical protection, that is, the horizontal mechanical limit can only operate when the electrical system detects and protects it when it is fully opened. Disc type take-up equipped with low wall safety protection fence