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Three Layers Composite Materials For Sliding Surfaces CM1

China Three Layers Composite Materials For Sliding Surfaces CM1

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Three Layers Composite Materials For Sliding Surfaces CM1

MOQ： 500 Piece/Pieces
Price： Flat strip material inch sizes Manufacturers,Factory Price
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Payment Terms	TT IN ADVANCE
Supply Ability	1000000 Piece/Pieces per Month Plain-Bearing Bushing
Delivery Time	15~20 Days
Packaging Details	Shipment Bushing Packing: Cartons per Wooden Case or Pallet.
Meterial	composite material consisting of three layers; a bronze backing strip and a sintered interlocking porous matrix, impregnated and overlaid with a / lead mixture.
Plating	Tin or copper
Features	low-maintenance, lubricated applications
Type	Composite Material 3 layer strips
Finishing	Tin plated, Brass plated
Application	Printing And Dyeing Machines, And Machines Used In The Ocean Industry, Etc.
Bearing Bushing Factory Price	tiffany@viiplus.com
Self-lubricating Bearing Bushing Manufacturer	https://www.viiplus.com/
Bush Bearings Manufacturers Suppliers Exporters	plain bearings. Long, maintenance-free service, manufactures bushings in various designs and from different materials. tiffany@viiplus.com, Bushings - Configure and purchase - https://www.viiplus.com/
Brand Name	China Plain-Bearing
Model Number	Wrapped composite sliding bearing
Certification	DIN 1494/ISO 3547
Place of Origin	Plain Bearing Material

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Product Specification


Payment Terms	TT IN ADVANCE	Supply Ability	1000000 Piece/Pieces per Month Plain-Bearing Bushing
Delivery Time	15~20 Days	Packaging Details	Shipment Bushing Packing: Cartons per Wooden Case or Pallet.
Meterial	composite material consisting of three layers; a bronze backing strip and a sintered interlocking porous matrix, impregnated and overlaid with a / lead mixture.	Plating	Tin or copper
Features	low-maintenance, lubricated applications	Type	Composite Material 3 layer strips
Finishing	Tin plated, Brass plated	Application	Printing And Dyeing Machines, And Machines Used In The Ocean Industry, Etc.
Bearing Bushing Factory Price	tiffany@viiplus.com	Self-lubricating Bearing Bushing Manufacturer	https://www.viiplus.com/
Bush Bearings Manufacturers Suppliers Exporters	plain bearings. Long, maintenance-free service, manufactures bushings in various designs and from different materials. tiffany@viiplus.com, Bushings - Configure and purchase - https://www.viiplus.com/	Brand Name	China Plain-Bearing
Model Number	Wrapped composite sliding bearing	Certification	DIN 1494/ISO 3547
Place of Origin	Plain Bearing Material
High Light	Bronze Bushing Composite Materials ，Wrapped Composite Sliding Bearing ，Sliding Surfaces Bronze Bushing Material

Composite Materials For Sliding Surfaces CM1

Composite materials are widely used in various engineering applications due to their ability to combine the properties of different materials to achieve superior performance. When it comes to sliding surfaces, such as bearings, seals, or wear-resistant components, a three-layer composite material (CM1) can be designed to optimize properties like low friction, high wear resistance, and good load-bearing capacity.

Three-Layer Composite Material (CM1) for Sliding Surfaces

A typical three-layer composite material for sliding surfaces consists of the following layers:

Top Layer (Wear-Resistant Layer):

Material: Polymers (e.g., PTFE, PEEK, UHMWPE), ceramics, or metal alloys.

Function: Provides low friction and high wear resistance. This layer is in direct contact with the sliding counterpart and must withstand abrasive and adhesive wear.

Properties: Low coefficient of friction, high hardness, and good thermal stability.

Intermediate Layer (Load-Bearing Layer):

Material: Metal (e.g., bronze, steel, or aluminum) or fiber-reinforced polymers.

Function: Distributes the load evenly and provides mechanical strength. This layer supports the top layer and prevents deformation under load.

Properties: High strength, good fatigue resistance, and thermal conductivity.

Bottom Layer (Backing Layer):

Material: Steel, aluminum, or other structural metals.

Function: Provides structural integrity and facilitates attachment to the component (e.g., housing or shaft). This layer ensures the composite material can be securely mounted and withstands operational stresses.

Properties: High stiffness, good machinability, and corrosion resistance.

Example of CM1 Composition

Layer Material Options Thickness (Typical) Key Properties

Top Layer PTFE, PEEK, UHMWPE, or ceramic coatings 0.1–0.5 mm Low friction, wear resistance

Intermediate Layer Bronze, steel, or fiber-reinforced polymers 1–3 mm Load distribution, strength, thermal conductivity

Bottom Layer Steel or aluminum 2–5 mm Structural support, machinability

Advantages of Three-Layer Composite Materials for Sliding Surfaces

Enhanced Performance: Combines the benefits of low friction, wear resistance, and high load capacity.

Customizability: Layers can be tailored to specific application requirements.

Durability: Resists wear, fatigue, and deformation under operational conditions.

Cost-Effectiveness: Reduces maintenance and replacement costs due to improved longevity.

Applications

Bearings: Plain bearings, thrust washers, and bushings.

Seals: Rotary and linear seals in hydraulic and pneumatic systems.

Wear Plates: Sliding surfaces in machinery and equipment.

Automotive Components: Brake pads, clutch plates, and suspension parts.

Design Considerations

Operating Conditions: Temperature, load, speed, and environment (e.g., presence of lubricants or contaminants).

Material Compatibility: Ensure the top layer is compatible with the sliding counterpart material.

Manufacturing Process: Techniques like sintering, bonding, or coating must be selected based on the materials used.

Cost: Balance performance requirements with material and manufacturing costs.

By carefully selecting and combining materials for each layer, CM1 can be optimized for specific sliding surface applications, ensuring reliable and efficient performance.

Three-layer Composite Materials for Sliding Surfaces, designated as CM1, are advanced materials specifically designed to optimize the performance of sliding surfaces in various industrial applications. These materials consist of three distinct layers, each tailored to provide specific properties and functions.

The base layer provides the foundation for the composite, offering strength and stability. The intermediate layer, often made of a high-performance material, acts as a wear-resistant barrier, protecting the surface from abrasion and wear. The top layer, typically a smooth and lubricious material, ensures smooth sliding action and reduced friction.

The combination of these three layers creates a material that offers exceptional wear resistance, durability, and smooth operation. CM1 is particularly suitable for applications where sliding surfaces are subject to high loads, speeds, or abrasive conditions. Wh used in machinery, pumps, or other industrial equipment, CM1 ensures reliable and long-lasting performance.

Composite Materials for Sliding Surfaces

Plain Bearings and Sleeve Bearings from China,

the flat bronze wears strip material. also available in different sizes. 500*200mm, 500mm*250mm, 1000*500mm...

Buy Dry Lubricant Plain Bearings - metric sizes or inch size different thickness

All Composite Bushing Bearings Manufacturing Is Consistent Quality - Download Our Catalog! Production and Supply - Wide Range of Industrial, Strip & Sheet Globally.

Composite Material CM1
This is a composite material consisting of three layers; a bronze
backing strip and a sintered interlocking porous matrix,
impregnated and overlaid with a / lead mixture.

Guide Bearing - special sliding material composite material

Bearing Manufacturing Company - Precise Measuring Equipment

Bushing Material, Composite Material CM1, metal-polymer self-lubricating plain bearings metal-polymer self-lubricating plain bearings. A unique, composite bearing material, a composite strip material made up of three layers: bronze, porous bronze, and : it is also available, on special order, with a non-indented bearing strip surface, available thickness: 1.0mm, 1.5mm, 2.0mm,2.5mm, Flat Strip Material Metric Size,

STEEL BACKED LINED

Bridge bearings

Bridge Bearings Manufacturers, Traders, Suppliers

Due to the varying horizontal and vertical loads to which they are subjected, bridges must be supported by both sliding and swivelling bearings.

bearing strip material
Steel-Backed -Lined Sleeve Bearings ...
Steel-Backed Lined Sleeve Bearings, METRIC Are Used For Heavy Load, Moderate Speed Or Light Load, High Speed Applications.

Custom Made Plain/Sliding Bearings, manufacture of bearing bushes, flanged bushes, half-shells, and more

composite strip material made up of three layers: steel-backed or bronze backed, porous bronze, and acetal resin polymer:

Properties of Composite Materials for Secondary Sliding Surfaces

B.1 Composite Material CM1

This is a composite material consisting of three layers; a bronze backing strip and a sintered

interlocking porous matrix, impregnated and overlaid with a lead mixture.

The material shall conform to the characteristics listed in Table B.1 In addition, the condition of the material and its surface finish shall be checked visually.

Table B.1 Characteristics of CM1

Bronze backing material: CuSn 6

composition by mass Sn 5 to 7.50

P 0.35

Pb 0.10

Fe 0.10

Zn +Ni 0.50 %

others 0.30

Remainder Cu

(2.1 0.15) mm thickness

hardness HB -ISO 6506 (all parts) material: CuSn 10

Composition by mass

80 to 160

Bronze interlayer

Sn 10 to 12

Pb 1.00

P 0.25 to 0.4 %

Si 0.17

Fe 0.15

Ni 0.15

others 0.50

25 saturation with

thickness

.15

0.25 0.0 mm

Composite material material: + Pb Pb 49% to 62%,

Surface layer composition by mass remainder

0.01 +0.02

0.0 mm

Thickness

2578 2048 0.015 mm total thickness

Overlay adhesion-ISO 2409

minimum GT2

B.2 Composite Material CM2

The material shall consist of a flexible metal mesh which is sintered into a compound

with the bearing or sliding surface having the thicker coat. The metal mesh shall be CuSn6 stabilized mesh from 0.25 mm diameter wires which are

linked at intersections and which has a thickness after calendaring of approximately 0.4 mm.

The mesh count in warp and weft direction shall be 16 t 1 per 10 mm.

The compound shall be with 30 percent t 2 percent filler content, consisting of

glass fibers and graphite.

The material is to conform to the characteristics listed in Table B.2.

In addition, the condition of the material and its surface finish shall be checked visually.

Table B.2 Characteristic of CM2

Density 4100 kg/m to 4400 kg/m

Tensile Strength >45 MPa

Elongation 10 %

Thickness (0.48t 0.02) mm

Overlay adhesion minimum GT2

ISO 2409

Cylindrical bushes Flanged bushes Thrust washers Flanged washers Strips

Characteristics

Material composition

Strips Material composition

Strips are available in steel backed or bronze backed:

Standard Products Sleeve Bearings Inch and Metric Sizes Inch Thrust Washers Inch and Metric Sizes Flanged Bearings Inch and Metric Sizes available Flat Strip

Structure

Flat Strip Material Metric Size

Composite Slide Bearings Manufacturing

Technical Data

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Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer,Distributor/Wholesaler,Importer,Exporter,Seller 
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Year Established:

2016 
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Total Annual:

2 Million USD-2.5 Million
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Employee Number:

>100 
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Ecer Certification：

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Explore the World of Oilless Bushings with Viiplus - Your Expert in Sliding Bearing Technology! Visit us at www.viiplus.com. At Viiplus, we're proud to be a leading name in sliding bearing solutions. Our commitment to high-quality production, backed by a talented R&D team, ensures a super... Explore the World of Oilless Bushings with Viiplus - Your Expert in Sliding Bearing Technology! Visit us at www.viiplus.com. At Viiplus, we're proud to be a leading name in sliding bearing solutions. Our commitment to high-quality production, backed by a talented R&D team, ensures a super...

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