Auto 3 In 1 Pulp Granule Orange Juice Filling Equipment With TWIST OFF Screw Cap

Product Specification

Automatic 3 In 1 Pulp Granule Orange Juice Filling Machine Plant Equipment With TWIST OFF Screw Cap For Glass Bottle

The equipment is used to produce granular juice beverages. Cleaning, granule juice filling and capping are integrated in one machine. And it will suitable for production of non-soda drink of mineral-pure water in glass bottles as well. The most advanced technology from Japan and Germany are employed in the design. Spring clips are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. The rinsing water will be injected inside bottles to take dirties out, the efficiency of bottle washing is high. The filling is fast, the amount of filling is accurately controlled and the dripping and leakage are avoided. The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve. The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable. The whole machine is controlled by PLC with touch-screen as the human- machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically. The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

Washing part:

1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other parts are all made of stainless steel 304.
2. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3. The gripper is made of stainless steel, the position where hold the bottleneck is made of food standard rubber;
4. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5. Rinsing time can be guaranteed for 4 seconds.
6. By adjusting the height of the rotary parts to adapt for different bottle height
7. The motivation is driven from the driven system in the framework passed by gear.
8. The supplying of rinsing water is controlled by solenoid valve
9. The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
10. The rinser is driven by driving system positioned inside machine frame via gear transmission.
11. Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.

Filling part:

There is agitation motor on top of filling tank to make sure average filling into each bottle. After the material enters the liquid tank, the granule needs to meet the suspension requirements, so the stirring motor needs to be continuously stirred. After the material is stirred , the granules are uniform under the action of the suspending agent.
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole
valve is made of 304 stainless steel.
3) Filling system has CIP circulation system cleaning pipeline: drain after full tank cleaning. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
4) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve moves up and leaves the bottleneck when it finishes filling.
5) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
6) The motivation of the filler is derived from the driven system in the framework and passed by gear.
7)There are vision glass in the liquid tank, you can see the filling material.

Capping part:

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
1)The capper heads are designed for metal twist off caps specially, it works like hand to catch and twist the caps tightly, if the twist do not match, the heads will rotate other directions firstly
The screwing capping head is dual-purpose design;
3)The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is driven from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
11) The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;