PLC Industrial Full Cans Beverage Palletizer High Speed 15Kw 380V

Product Specification

High-speed and high-quality Full cans palletizer

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Main components of palletizers:

1.Full can palletizer introduction:

The full cans palletizer system is mainly used for automatic palletizing full cans stack. The equipment is mainly composed of a pallet divider, a single column insert plate storage, a vacuum insert plate suction and translation structure, a bottle mesh chain, a full cans move load, a main frame, conveyor line etc.. According to the demand of different kinds of cans corresponding palletizing method adopted.

1). The main drive is made by double row high strength chains, and the transmission is stable and reliable.

2). The stack conveyor line use high-strength chain, the speed can be controlled by inverter, and there are more than two stacks can be storage at output area.

3). The machine is controlled by PLC.automatic positioning, location, automatic lifting,automatic vacuum grip inserting plates, automatic put into the cans and automatic supply the empty pallets. It is easy to operate and can handle abnormal fault quickly.

2.Application Scenario for Full cans palletizer.
Full cans palletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

3. Equipment Overview:
The full can stacking and unstacking machine is mainly used for the static storage process of canned food after sterilization. The machine automatically stacks and unstacking the product. The equipment has automatic pallet supply (stacking), automatic pick-up and placement of partitions, and recycling of pallets and partitions of the unstacking machine. The equipment can be compatible with the stacking and unstacking of round cans, square cans, and special-shaped cans commonly seen on the market.
The equipment is mainly composed of a stacking machine, a single-column storage partition, a suction partition translation, a bottle feeding net chain, a full can transplant, a main frame, a conveyor line, etc. According to the needs of different can products, the corresponding stacking and unloading methods are adopted.

4. Main features of the equipment:
1) The main transmission device adopts a double-row high-strength chain, and the transmission is stable and reliable;
2) The stacking conveyor line adopts a high-strength chain, and the conveying speed can be variable frequency regulated. The pallet stacking position can store 2 stacks or customize more workstations;
3) The whole machine is controlled by PLC linkage, and it automatically conveys, positions, lifts, automatically sucks and places partitions, automatically feeds cans, and automatically supplies empty pallets. The operation is simple, the operation is reliable and the failure rate is extremely low.

5. Technical parameters:
Applicable products: tinplate cans/glass bottles
Cycle: 2-3 layers/minute
Maximum load per stack: 1500Kg
Maximum stacking height: about 1500mm (including pallets)
Pallet size: 1.0~1.4m and other common specifications
Installation power: 15Kw
Power supply: three-phase five-wire, AC 380V/50HZ
Control voltage: DC 24V
Air pressure: 7bar
Air pipe interface size: Φ12
Environmental conditions: Temperature 0-40℃
Humidity: 40-95%
Operation mode: Touch screen operation display system
Dimensions: about L=12000mm × W=5000mm × H=4000mm
Machine weight: about 12000 kg
Main material of equipment: carbon steel

Peiyu electrical configuration, the electrical components configuration principles of the equipment provided by Peiyu in this case:

6. Workflow:
1) Empty pallet loading:
Before the whole machine starts, the forklift will pick up the pallet and place it on the feeding gear of the pallet feeder. The pallet feeder will place the stored pallets one by one on the pallet loading chain line. The empty pallets will be transported to the palletizing chain line through the pallet loading, lifting and turning chain lines. The empty pallets will be parked in the palletizing area by the rear cylinder of the main frame.
2) Partition loading:
The forklift will place a stack of sorted partitions on the single column feeding gear. The single column lifting structure will raise the partition to the partition suction height, and the partition suction mechanism will then suck the partition to the palletizing position.
3) Palletizing:
The products are delivered to the mesh chain conveyor through external conveyor. The mesh chain conveyor stacks the delivered cans into a set stacking shape. The magnetic suction mechanism then moves the arranged whole layer of products to the palletizing position, and combines with the inlet partition to complete the palletizing of the whole stack of products layer by layer. After reaching a certain stacking height, it is transported to the product output area through the out-of-stacking chain line.

7.Main structure:

1) Net chain conveyor: The net chain conveyor stacks the cans delivered by the inlet into a certain stack shape under the action of the rear baffle. Under the action of the bottle pressing and buffer cylinder, the arranged layer of products is parked in the suction area to be sucked by the magnetic suction mechanism.

2) Main frame: The main frame uses the slotted lifting to stack the layers of products sucked by the magnetic suction structure in the stacking area layer by layer. Within the stacking height range, there are three direction guard plates designed. At the same time, at the height of the product placement, there is a cylinder push rod mechanism for sorting the bottle layers.

3) Magnetic suction transfer structure
The magnetic suction structure uses magnets to suck up all the arranged cans, lifts them to a certain height using a synchronous belt, and then moves them to the stacking position through a transfer mechanism for stacking. Finally, the cylinder moves to demagnetize and place the bottles.

4) Suction plate suction The suction plate suction mechanism is a mechanism that sucks the partition from the single column to the stacking position.

5) Single column:
The single column is a mechanism for storing partitions. It uses the teeth to lift and lower the partitions to provide them to the partition suction mechanism at a fixed height.

6) Palletizing chain line
The palletizing chain line is the chain line where empty pallets are palletized.

7) Out-of-pallet chain line
The out-of-pallet chain line is a chain line that delivers the completed palletized products to the out-of-pallet position.

8) Operation box
The operation box is the mechanism for programming and daily operation of the equipment.

9) Platform
The platform is the working platform for people to operate and debug equipment.

10) Palletizer
The palletizer is a device that provides empty pallets to the equipment and is a device that divides the whole stack of pallets into individual pallets.

11) Pallet chain line
The pallet chain line is a device that delivers empty pallets from the pallet feeder to the palletizing chain line (palletizing area).

8.Quotation and delivery time for PLC Industrial Full Cans Beverage Palletizer High Speed 15Kw 380V:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

9. Quality Assurance for PLC Industrial Full Cans Beverage Palletizer High Speed 15Kw 380V:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

10. Equipment warranty for PLC Industrial Full Cans Beverage Palletizer High Speed 15Kw 380V:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

11. Packaging and transportation for PLC Industrial Full Cans Beverage Palletizer High Speed 15Kw 380V:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.