5L-10L PET Round Plastic Bottle Packing Machine Beverage Bottling Line

Product Specification

5L-10L PET round bottle production line and packaging equipment

Production line range:

provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream packaging production line;

Production line type:

bottled pure water andmineral water(Bottle capacity:200ml-1.5L)

barreled water/ Disposable bottled water(Bottle capacity4.5L-18L)

and other water production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping machine, palletizing machine, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 12,000 bottles per hour-72,000 bottles per hour

1.5L-10L PET round bottle production line Overview:
500ml PET bottle round bottle production line, 5L-10L PET bottle round bottle production line (tentative).

2.5L-10L PET round bottle Production line design standards:
1) Production line equipment selection principles:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will increase. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line.
The calculation of production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
The design capacity of the small bottle production line is 24,000 BPH, and the capacity of the blowing, filling and capping equipment is 24,000 BPH as the intermediate equipment, matching the corresponding upper and lower end equipment. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a buffer conveyor platform with a designed buffer time of 8-10 minutes. The production efficiency of the entire line is expected to reach 94-96%.
The large bottle production line has a designed capacity of 1000BPH, and the filling equipment capacity of 1000BPH is the intermediate equipment, matching the corresponding upper and lower end equipment.

3)Applicable production line types:
Water production line
Purified water production line
Mineral water production line
Hydrogen-rich water production line
Electrolyte water production line
Soda water production line
Sparkling water production line
Salty soda production line
Bottled water production line
Barrel water production line
Drinking water production line
PET bottled water production line
PE bottled water production line
Water packaging line
Purified water packaging line
Mineral water packaging line
Hydrogen-rich water packaging line
Electrolyte water packaging line
Soda water packaging line
Sparkling water packaging line
Salty soda packaging line
Bottled water packaging line
Barrel water packaging line
Drinking water packaging line
PET bottled water packaging line
PE bottled water packaging line
Water end of line
Purified water end of line
Mineral water end of line
Hydrogen-rich water end of line
Electrolyte water end of line
Soda water end of line
Sparkling water end of line
Salty soda end of line
Bottled water end of line
Barrel water end of line
Drinking water end of line
PET bottled water end of line
PE bottled water end of line

3.Peiyu Engineering and Equipment Advantages:
1.Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. Peiyu equipment operator configuration (staff ratio for a single production line): 1 person for bottle blowing machine, 1 person for filling room, 1 person for blow dryer and labeling machine, 1 person for cartoning machine, 1 person for film wrapping machine, 1 person for light inspection box, and 2 people for flexible positions. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during a short shutdown, greatly improving production efficiency. Peiyu has many fully automated successful cases in the beverage and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2.Processing technology:
For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the equipment for long-term use. (If you want to achieve the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing).
3.Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, with 45 relevant mechanical, electrical, and process technicians (8 of whom have senior professional titles).
4.After-sales service and technical support:
Peiyu MES system has remote online management and automatic alarm system for equipment. In order to avoid equipment failure hidden dangers due to improper operation or inadequate maintenance during the production and use of equipment, Peiyu conducts two free equipment technical inspections and technical training for relevant personnel every year. It can effectively eliminate equipment failure hidden dangers in advance, ensure product quality and improve production line production efficiency.

4.Configuration principles of electrical components for equipment supplied by Peiyu:

Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers, our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.

5.Blowing, filling and capping production line process flow chart:

Note: The above process flow is for reference only and can be adjusted accordingly according to user requirements.

6.Main equipment technical solutions:

1). Water treatment equipment:

(1) Water source:
a. Water source quality report:
According to the source water quality report provided by the user, the source water has obvious microbial contamination problems. Please be sure to provide the source water source type and water collection point protection.
Based on the calcium, magnesium and sulfate content in the source water, the total salt content of the source water should not be too high. This type of water source should not have obvious scaling problems when used to boil water. (Since everyone has different acceptance of scaling, it is recommended that users take source water for boiling water experiments later to determine whether its scaling state meets the requirements).
According to the user's requirements, mineral water is produced, but the strontium, zinc and selenium contents detected in the source water report do not meet the mineral water limit index requirements. Are there other limit indexes that meet the mineral water index requirements? Please provide relevant data.
The source water report does not reflect the bromide content of the source water. It is recommended that users supplement relevant data later, otherwise it is impossible to determine whether there is a risk of excessive bromate after adding ozone.
The source water oxygen consumption index is obviously high, so it can be judged that the source water is seriously polluted by the outside world.
In summary: the overall salt content of the source water is relatively low, which is basically suitable for most packaging types of products, but the microbial contamination of the source water is relatively serious, so the focus of system design should be on the pretreatment part.
b. Water source type: unknown
c. Water source supply capacity: >30m3/h;
d. Water source temperature: >16 ℃;
e. Water source water intake method: continuous water intake/intermittent water intake (need to be clarified, continuous water intake is required);
(2) System capacity design: 30m³/h;
(3) Product implementation standard: GB19298-2014, total colony count/mold/yeast: zero.
(4) System design description:
Water treatment process: source water - bag filter - medium pressure ultraviolet - raw water tank - activated carbon filter - 10 micron precision filter - low pressure ultraviolet - hollow ultrafiltration - ultrafiltration water tank - intermediate pump - ozone mixing system - filling pump/flushing pump
(5) System process description:
a. Special note: Regardless of the final water treatment process, in order to ensure the stable operation of the later system, the system is designed and constructed according to the concept of full antibacterial, such as: comprehensive protection of water source to prevent secondary pollution, water treatment equipment and pipelines using antibacterial treatment process, breathing filter The filter adopts an absolute filter element, the filter adopts an aseptic structure, the whole line system is equipped with a segmented CIP cleaning function, the pipeline system complies with the US NSF and FDA standards, the system has no threaded connection to prevent sanitary dead corners, the valves all adopt butterfly valves or diaphragm valve structures, and the pressure gauges, sensors and sampling valves all adopt sanitary connection methods;
b. General description of water treatment process: The plan recommends the use of hollow ultrafiltration filtration + ozone sterilization as the main treatment process, under the premise of fully ensuring the characteristics of the water source, to achieve the purpose of effectively intercepting particles, microorganisms and continuously sterilizing the secondary pollution that may be caused by the packaging. .
c. Water source protection and water intake suggestions: Since water source protection plays a key role in the continuous and stable operation of the water treatment system, the plan recommends that users must improve the protection of water sources. The protection of water source points must meet the following basic requirements: the spring eye must be fully sealed, have disinfection function, no surface water directly infiltrates, the air must be filtered during contact with the air, and the fountain needs to consider the overflow device to confirm the seal, etc. In the actual construction process, our company can provide more technical and standard support from a professional perspective (the improvement of this part has a good performance in the control of source water microorganisms);
d. Configuration description of each device in the system:
d.1.Bag filter: This filter can remove large particles of matter (silt, etc.) in the water source water to prevent such impurities from affecting the back-end system too quickly. In this plan, the bag filter can effectively filter the silt in the source water, which can effectively ensure the water quality of the back-end ultrafiltration system, and at the same time ensure that the back-end source water tank or source water pool has a longer CIP cleaning cycle.
d.2. Medium-pressure ultraviolet light: Although the user's current source water is in good microbial condition, the system has configured a medium-pressure ultraviolet light sterilization process at the front end of the water source for safety reasons, thereby ensuring that the source water entering the water treatment system is completely sterile.

d.3.The main reasons for recommending the use of ultrafiltration technology in the plan are as follows:
d.3.1.Since the ultrafiltration system has excellent backwashing performance, the requirements for the inlet water quality of the source water are extremely low. The Suez ZW1500 series membrane recommended in the plan only needs to be equipped with a 0.05mm filter at the front end to meet its inlet water quality requirements. Since the ultrafiltration system can automatically backwash for 30 seconds every 45 minutes during the production process, the dirt accumulated on the surface of the filter membrane can be removed. At the same time, it can be used for a long time without affecting its filtration performance at all;
d. 3.2.The filtration accuracy of ultrafiltration is much higher than that of current fine filtration. The absolute accuracy of fine filtration can only reach 0.22 microns, while the absolute accuracy of the ultrafiltration membrane recommended in the scheme is 0.02 microns. Without affecting the dissolved salt in the water (including pH value, metasilicic acid, strontium and other beneficial elements), it can remove 99.99% of particles, bacteria, algae spores, viruses and organic matter. Since there is a certain degree of microbial contamination in the user's source water, the use of this process can perfectly guarantee the microbial status of the water production end of the ultrafiltration system. d.d.3. Compared with fine filtration, the service life of the ultra-membrane can reach more than 15 years. Except for CIP cleaning, the rest of the system operations are automatically completed by the system, which can provide protection for the system's operating risks and microbial control.
d.3.4.From the perspective of the entire process, the key process of the overall system adopts membrane filtration, and the subsequent increase in production capacity can achieve very simple seamless connection, while also improving the overall sense of technology of the system;
d.3.5.It is precisely because of the characteristics of backwashing and shutdown maintenance cleaning (adding a small amount of sodium hypochlorite solution) during the operation of the hollow ultrafiltration system that the system can ensure the perfect microbial state of the ultrafiltration system water regardless of which back-end sterilization process is used.

e.Whole line design standards: NSF, FDA and POSEIDON standards of the US Danone Group (the core content is that the overall system can achieve 100% CIP cleaning without dead angles);
f.Water tank: All buffer water tanks adopt sanitary structures, and the breathing filter adopts a 0.22µm absolute filter cartridge bottle supplemented by a heating device (to ensure that the buffering process is not polluted by secondary pollution).
g.Equipment and pipeline system: There is no dead angle at all, 304 stainless steel is used before ozone mixing, and 316L stainless steel is used after ozone mixing. The whole system adopts EPDM seals, and all pipelines adopt single-sided welding and double-sided molding technology. All equipment and pipelines are passivated, and the service life of the welding joint can reach more than 50 years.

h.Ozone mixing system: This system uses a unique new ozone mixing system for ozone mixing and finished product water storage. The mixing efficiency is much higher than that of ordinary ozone mixing tower technology. The ozone concentration of finished filling water can be adjusted arbitrarily from 0.15 to 0.3 mg/L (users can adjust it arbitrarily according to product quality), and the ozone concentration accuracy can be controlled within the range of ±0.03 mg/L. The biggest features of this system are: uniform ozone mixing, precise control of ozone concentration, no bromate risk, mixing efficiency of more than 90% (this can greatly reduce the operating cost of the system), small equipment footprint and very easy to achieve CIP cleaning. According to the different conditions of the user's on-site layout, the plan recommends that the ozone mixing system be installed close to the filling machine. If the actual on-site situation does not allow, the straight-line distance between the mixing system and the filling machine shall not exceed 30 meters to obtain the least ozone loss and the best filling effect.

i.Water pump configuration: In order to effectively reduce the energy consumption of the overall system, all water pumps in this solution are equipped with frequency converters, which can not only achieve the purpose of energy saving and consumption reduction, but also provide good hardware guarantee for the reasonable matching and operation of the whole system, and have great benefits in reducing the impact of the overall equipment and pipeline system, and play an indispensable role in improving the service life of the overall system.
j.Control system: The overall water treatment adopts a central integrated control method, and the equipment can be completely unmanned during the production process. Except for the replacement of cloth bags, filter elements and other consumables, the system can automatically monitor the operation of the equipment in normal working state. The system has a paperless record storage device, and all operating parameters are automatically recorded and saved for three months (such as flow, conductivity, pH value and ozone concentration, etc.). The system is equipped with multiple automatic alarm functions, such as pressure (including air pressure alarm and water supply pressure alarm, etc.), high and low pressure alarm, breathing filter fouling alarm, pH value and conductivity exceeding the standard alarm, etc. If the user has different production flow requirements for multiple bottle types, the control system can realize the automatic identification function of the ozone mixing system and the finished product water supply flow (the user's filling machine needs to provide different production status switch signals).

2).Blowing, filling and capping equipment:

1) Equipment Overview: This machine is a fully automatic rotary bottle blowing machine specially developed and manufactured by our company based on the digestion and absorption of many foreign advanced technologies, in response to the trend of bottle blowing equipment towards high speed and high output. It is mainly used for blowing PET bottles such as pure water, carbonated beverages and various heat-resistant PET bottles. The machine has many advantages such as reasonable structure, small footprint, low power and gas consumption, good stability, and meets relevant national food hygiene standards. It is an ideal equipment for bottle blowing for various large and medium-sized enterprises.

2) Main features:

(1) The whole machine is operated by a high-definition TFT touch screen, and multiple interface languages ​​can be switched freely. The multi-level menu expresses various operating instructions in a friendly form of graphics combined with text. The production speed, shift output count, process parameter setting adjustment interface, etc. can all be displayed on the screen at different menu levels. The operation adjustment is very simple and the human-machine interface is friendly.

(2) The specially designed secondary blowing system monitors the pressure change curve of each cavity in the bottle molding process in real time, providing timely and accurate instant parameters for process adjustment, greatly facilitating the operator to adjust the process parameters, and the bottle molding quality is stable.

(3) The robot transfer technology with precise control of the double cam mechanism can deliver preforms and bottles at high speed with reliable quality. The preforms are taken and delivered, and the bottles are taken and delivered in coordination with the opening and closing of the mold to avoid damage to the preforms and bottles by clamping the hands, ensuring that each movement process is accurate and efficient. The preforms are taken, loaded, taken and bottles are arranged by the robot automatically to avoid intermediate contamination.
(4) The cam mechanism accurately controls the opening and closing of the mold frame, the special clamping and boosting system, and the simple and firm mold frame structure; the blowing parameters of each cavity can be independently controlled, the fault diagnosis function is good, the special structure of the blowing bottle ensures the reliability of sealing under various pressures, and the blowing pressure can be adjusted; the stretching rod accurately controls the axial stretching of the preform, and the primary and secondary blowing controls the longitudinal stretching of the preform. The ideal distribution of the bottle wall thickness can be obtained by precise adjustment of the primary and secondary blowing.
(5) The heater adopts 7-10-stage far-infrared temperature control. Each group of heating lamps in the preheating zone and the adjustment zone can be controlled and adjusted according to the process requirements. A real-time temperature monitoring system is set to ensure the stability and accuracy of the process and avoid excessive temperature on the outer wall of the preform. The heating system of our company's equipment saves 20%-30% energy compared with other similar systems, with significant energy saving effect.
(6) The air circuit part adds an exhaust recovery system, which can save about 40% of gas, thereby saving energy consumption and reducing costs.
(7) The corresponding heating temperature, blowing time and other process parameters can be set according to the user's different preforms and bottle shapes and saved as a formula. When changing the bottle shape, just call the pre-set formula parameters to smoothly produce.
(8) The mold assembly is simple and the mold can be replaced in the shortest time to reduce production downtime and improve production efficiency.
(9) The clamping mold and the bottom mold are linked, with low noise and fast running speed, avoiding the collision between the bearing and the guide rail, ensuring a long service life.
(10) The servo stretching and sealing cylinder are linked, and there is no need for solenoid valve control or gas consumption in the sealing cylinder, which avoids the phenomenon of slow response of the solenoid valve, ensures the qualified rate of bottle blowing, and reduces noise.
(11) The clamping mechanism adopts the "T" type swing lock method, which has the advantages of small force, fast speed, long service life, and low noise compared with the traditional upper and lower latch clamping method.
(12) The high-pressure valve group jointly developed with Germany effectively reduces the ventilation flow channel, has the advantages of small dead zone, fast response speed, reduced gas consumption, and long service life.
(13) Power-off protection function. In the event of a sudden power failure, the servo kinetic energy is converted into electricity and provided to the bottle blowing station to avoid mechanical failure.
(14) Blowing pressure adjustment function. The blowing pressure is appropriately adjusted according to different bottle types and preform weights, thereby reducing the amount of high-pressure gas, greatly saving high-pressure gas and effectively reducing noise.
(15) The heating machine cooling system adopts a new light box wind cooling bottle mouth, which does not require a matching chiller, saving the purchase cost of the chiller, saving electricity, water and maintenance, and energy saving and environmental protection.
(16) The humanized design makes complex industrial control operations close to people's habits; high-resolution HMI and multi-language options are suitable for users in different regions.
(17) It has real-time monitoring function and prompts and help for various fault alarms; flexible and convenient parameter settings meet different process needs and other characteristics.
(18) High-quality hardware, first-class network, familiar process, innovative design, perfect control, so that product quality is guaranteed.
(19) According to customer needs, the entire system can be remotely maintained via Ethernet.
(20) The bottle blowing mold is made of special aluminum alloy, and the surface is specially oxidized. The mold has a long service life, thereby reducing production costs.
(21) There is a preform jam detection device at the star wheel (preform feed dial). When a preform jam occurs, it will automatically be removed. After the abnormal preform is discharged, the device will automatically reset.
(22) To ensure safety, the machine is equipped with a complete and reliable safety door system and an alarm device to ensure the safety of the operator to the greatest extent possible.

3) Technical parameters:

4) Main equipment configuration:
(1) The main configurations are all internationally renowned brands, fully ensuring the advancedness and stability of the equipment.
(2) The machine is made of aluminum alloy, carbon steel, stainless steel and alloy steel.
(3) The bearings are equipped with domestic high-quality bearings and imported bearings (manufacturer: Japan, Germany); self-lubricating grease oil-free bearings use igus self-lubricating bearings.
(4) High-pressure air valves are made of products from famous companies such as Germany FESTO and Switzerland Eugen Seitz.
(5) High-pressure exhaust mufflers are made of products from German companies.
(6) Control gas circuits are made of products from German FESTO and other companies.
(7) The touch screen operating system is made of products from German Siemens, Schneider and other companies of the same brand.
(8) The electrical control system PLC is made of products from German SIEMENS, Schneider and other companies of the same brand.
(9) Photoelectric sensors are made of products from German TURCK, SICK and American BANNER and other companies of the same brand.
(10) Contactors are made of products from German SIEMENS, Schneider and other companies of the same brand.
(11) The wiring terminals are made by American Phoenix, Weidmuller and other similar brands.
(12) The servo motors are made by German Rexroth.

5)Technical description of filling and capping machine:
a. Main features:
1) Transition dial wheel
a.The transition dial wheel adopts a steel dial wheel bottle hanging mouth, and the height of the equipment does not need to be adjusted to change the bottle shape.
b.The bottle discharge dial wheel adopts the bottle bottom support transmission method, and the bottle bottom support plate is a spiral descending curve. The height of the machine and the bottle discharge conveyor chain does not need to be adjusted to change the bottle shape.
c.The bottle inlet dial wheel is equipped with a bottle jamming protection device.
2) Filling machine
a.The rotating disk is made of stainless steel.
b.Large flat toothed bearings, stable and reliable operation.
c.The filling method is gravity filling.
d.A ring-shaped liquid cylinder is adopted, and the liquid cylinder level is controlled by a float.
e.Each filling valve is equipped with a return air channel independent of the liquid cylinder. During the filling process, the air displaced in the PET bottle does not enter the filling liquid cylinder.
f.By adding a return air channel, the filling amount in the bottle can be controlled, the filling liquid level can be corrected, and the high-precision filling liquid level control can be achieved.
g.High-speed, high-precision liquid level filling valve, flow rate reaches 200ML/s, liquid level accuracy ≤±3mm.
h.The lifting cylinder bottle lifting mechanism is adopted, and the bottle mouth bottle clamp is used to clamp the bottle mouth. No parts need to be replaced or adjusted when changing the bottle shape.
3) Capping machine
a.The capping effect is stable and reliable, and the defective rate of capping is low.
b.The capping guide is equipped with a mechanism to prevent the reverse cap from passing and taking out the reverse cap. At the same time, a set of photoelectric switches is installed. When there is no cap on the capping guide, the machine will automatically stop running, which can effectively avoid the appearance of uncapped bottles.
c.The capping machine is equipped with a bottle feeding detection switch, which is interlocked with the locking cylinder at the connection between the capping guide and the capping plate to control the discharge of the bottle cap, ensuring that the cap feeding stops when there is no bottle, reducing the loss of the cap.
4) Bottle delivery conveyor chain
a.The transmission motor adopts variable frequency speed regulation, which keeps synchronization with the blowing, filling and capping machine, which can effectively prevent the bottle from tipping over.
b.A photoelectric switch is installed on the bottle conveyor chain. When a bottle is blocked, the blow-fill-cap machine can be controlled to slow down and stop.
5) Frame
a.The frame is welded from high-quality carbon steel, and the surface is rust-proofed and sprayed, and the surface is covered with stainless steel plates.

b. The stainless steel table panel through-hole stretching structure is exclusively adopted, and the O-ring is used to reduce the leakage of all the bearing seats and support shafts on the table.
6) Control system
a.The whole machine adopts PLC control to automatically complete the whole process control of the blow-fill-cap machine from bottle feeding to bottle discharge.
b.The production speed, shift output count, fault category, fault occurrence point, etc. are all displayed on the screen. And the fault occurrence time, fault category and other information can be automatically counted.
c.The machine is equipped with an automatic centralized lubrication pump controlled by PLC. Each lubrication point can be refueled regularly and quantitatively, which improves the reliability of the equipment operation.

b.Main configuration:
a.The main configurations are all internationally renowned brand products, which fully guarantee the advancement and stability of the equipment.
b.The machine is made of aluminum alloy, carbon steel, stainless steel and alloy steel.
c.The bearings are equipped with domestic high-quality bearings and imported bearings (manufacturer: Japan, Germany); self-lubricating grease oil-free bearings, igus self-lubricating bearings are used.
d.The control gas circuit uses products from German FESTO, SMC and other companies.
e.The touch screen operating system uses products from German Siemens, Schneider and other equivalent brands.
f.The electrical control system PLC uses products from German SIEMENS, Schneider and other equivalent brands.
g.The sensor uses products from SICK and American BANNER and other equivalent brands.
h.The contactor uses products from German SIEMENS, Schneider and other equivalent brands.
i.The terminal blocks use products from American Phoenix PHOENIX, Weidmuller and other equivalent brands.
j.The wire duct uses stainless steel wire open-mounted wire duct, which is convenient and visible for wiring, easy to maintain and clean, and easy to check.

c.24000BPH technical parameters:

6) Bottle cap lifter description:
a.Equipment overview:
1) This series of belt-type bottle cap lifters is a special supporting equipment for the production line developed by our company according to the process characteristics of the filling production line. It uses a motor to drive the belt to convey the bottle caps. This series of cappers has a wide range of uses, high output, stable operation, low energy consumption, environmental hygiene and no pollution. The body is made of high-quality stainless steel, which is clean and hygienic.
2) The working process is as follows: The motor drives the belt to lift the bottle caps in the hopper to the top, and the bottle caps are lifted through the cap drop bucket into the cap sorter. The conveying angle of the bottle cap lifter can be adjusted.
b.Main features:
1) The bottle caps are transported in a sealed box to prevent the external environment from polluting the bottle caps.
2) A belt tensioning device is provided to prevent the belt from loosening due to long-term use.
3) It can meet the lifting requirements of large-mass and special-shaped bottle caps.
4) According to the bottle cap detection signal set by the cap sorter, the start and stop of the motor are controlled.
c.Scope of application:

1) Suitable for production lines with a capacity of 2000 to 36000 BPH.

7).Description of the empty cap buffer machine:

a.Main features
1) High-efficiency centrifugal cap sorting method, small cap wear.
2) Equipped with a cap detection mechanism to control the start and stop of the cap lifter.
3) The cap sorter cap drop guide is equipped with a mechanism to prevent the reverse cap from passing and taking out the reverse cap.
4) The rotary (turntable) empty cap buffer system is adopted to effectively avoid the phenomenon of filling without capping (cap jamming caused by waste caps).
Bottle cap sterilizer description
b.Equipment overview
1) This cap sterilizer is a special supporting equipment for the production line developed by our company according to the process characteristics of the filling production line. Its function is to rinse and dry the bottle caps delivered by the capping device or the cap lifting machine, and finally send the bottle caps to the capping machine. The PGXZ type cap sterilizer is generally dedicated to the water line.
2. The cap sterilizer is divided into two areas according to the process flow: the cap spraying area and the sterile air drying area, in which the bottle caps are rinsed and dried. The specific working process is as follows: bottle cap → (cap sorter) → cap drop rail → cap flushing water spray area → sterile air drying → cap screwing machine.
c.Main features
1) Reasonable arrangement of nozzle positions and equipped with imported high-efficiency spray nozzles to ensure that the bottle caps can be fully rinsed.
2) Effective isolation is carried out between the cap flushing water spray area and the sterile air spray area to avoid water cross-flow and ensure the drying effect.
3) The bottle cap runs smoothly and meets the requirements of high-speed filling production lines.
4) Manual and pneumatic valves are installed on the pipelines, and the control is simple and convenient.
d. Control system
1) The proximity switch on the cap sorter automatically detects the amount of caps passing through, which is used to control the start and stop of the cap lifting machine.
2) If a reverse cap enters the cap drop rail, the reverse cap star wheel on the cap drop rail will be stuck, and the reverse cap photoelectric switch detects the reverse cap signal, and the alarm prompts the operator to remove the reverse cap.
Special Notes:
1) When the above main equipment technology and component configuration requirements conflict with the specifications and brief descriptions, technical notes, quantities, or configuration instructions in the supply list, the contents in the supply list shall prevail.
2) The above equipment parameters and dimensions may be adjusted during the design process, and the final design draft shall prevail.

7.Quotation and delivery time for 5L-10L PET round bottle production line and packaging equipment:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for 5L-10L PET round bottle production line and packaging equipment:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9.Equipment warranty for 5L-10L PET round bottle production line and packaging equipment:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for 5L-10L PET round bottle production line and packaging equipment:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.