Shanghai Peiyu Packaging Technology Co.,Ltd.
| Payment Terms | T/T, L/C |
| Supply Ability | 30 pcs per month |
| Delivery Time | 30-40 workdays |
| Packaging Details | The packaging uses new, sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, and suitable for land and sea transportation and overall lifting. |
| Name 1 | PET bottled purified water production line |
| Name 2 | bottled purified water production line |
| Name 3 | bottled water production line |
| Production line capacity | 48000BPH |
| Label form | hot melt adhesive labeling |
| Packaging form | film package |
| Packaging specifications | 338ml, 542ml, 1.35L, 4*6; |
| Delivery | 50-70 days |
| Brand Name | Peiyu |
| Model Number | customized |
| Certification | CE,ISO9001:2008,High-tech enterprise |
| Place of Origin | China |
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Product Specification
| Payment Terms | T/T, L/C | Supply Ability | 30 pcs per month |
| Delivery Time | 30-40 workdays | Packaging Details | The packaging uses new, sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, and suitable for land and sea transportation and overall lifting. |
| Name 1 | PET bottled purified water production line | Name 2 | bottled purified water production line |
| Name 3 | bottled water production line | Production line capacity | 48000BPH |
| Label form | hot melt adhesive labeling | Packaging form | film package |
| Packaging specifications | 338ml, 542ml, 1.35L, 4*6; | Delivery | 50-70 days |
| Brand Name | Peiyu | Model Number | customized |
| Certification | CE,ISO9001:2008,High-tech enterprise | Place of Origin | China |
| High Light | 48000BPH Bottle Water Packaging Machine ，PET plastic Bottle Water Packaging Machine ，48000BPH mineral water packaging machine | ||
48000BPH PET bottled purified water production line
Production line range:
provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream packaging production line;
Production line type:
bottled pure water andmineral water(Bottle capacity:200ml-1.5L)
barreled water/ Disposable bottled water(Bottle capacity4.5L-18L)
and other water production lines
Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping machine, palletizing machine, etc.;
Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.
Production line output: 12,000 bottles per hour-72,000 bottles per hour
1. Customer requirements for 48000BPH PET bottled purified water production line:
1) Production line capacity: 48000BPH waterline;
2) Label form: hot melt adhesive labeling;
3) Packaging form and specifications: film package, 338ml, 542ml, 1.35L, 4*6;
4) Bottle type and bottle type drawing (to be determined).
5) Applicable production line types:
Applicable production line types:
Water production line
Purified water production line
Mineral water production line
Hydrogen-rich water production line
Electrolyte water production line
Soda water production line
Sparkling water production line
Salty soda production line
Bottled water production line
Barrel water production line
Drinking water production line
PET bottled water production line
PE bottled water production line
Water packaging line
Purified water packaging line
Mineral water packaging line
Hydrogen-rich water packaging line
Electrolyte water packaging line
Soda water packaging line
Sparkling water packaging line
Salty soda packaging line
Bottled water packaging line
Barrel water packaging line
Drinking water packaging line
PET bottled water packaging line
PE bottled water packaging line
Water end of line
Purified water end of line
Mineral water end of line
Hydrogen-rich water end of line
Electrolyte water end of line
Soda water end of line
Sparkling water end of line
Salty soda end of line
Bottled water end of line
Barrel water end of line
Drinking water end of line
PET bottled water end of line
PE bottled water end of line
2.Production line design standards for 48000BPH PET bottled purified water production line:
1) Production line equipment selection principles:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will increase. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line. The key equipment in the production line is usually the bottle blowing machine and the filling machine.
The calculation of the production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
Based on the storage capacity of small bottles of 48,000 BPH, the filling equipment capacity is 48,000 BPH (provided by the customer), matching the corresponding upper and lower end equipment. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a dynamic buffer conveyor platform with a designed buffer time of 4 minutes. The production efficiency of the entire line is expected to reach 95%.
3.Advantages of Peiyu Engineering and Equipment for 48000BPH PET bottled purified water production line:
1) Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. The Peiyu equipment operator configuration statistics: 1 person in the filling room, 1 person in the labeling machine, 1 person in the palletizer (only responsible for inspection and resetting and eliminating equipment failures), and 2 people in flexible positions. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during a short shutdown, greatly improving production efficiency. Peiyu has many fully automated successful cases in the water, beverage, and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2) Processing technology:
For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the equipment for long-term use. (If you want to achieve the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing).
3) Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, with 45 relevant mechanical, electrical, and process technicians (8 of whom have senior professional titles).
4) After-sales service and technical support:
Peiyu MES system has remote online management and automatic alarm system for equipment. In order to avoid equipment failure hidden dangers due to improper operation or inadequate maintenance during the production and use of equipment, Peiyu conducts free equipment technical inspections twice a year and provides technical training for relevant personnel. It can effectively eliminate equipment failure hidden dangers in advance, ensure product quality and improve production line production efficiency.
4.Introduction and technical description of main equipment for 48000BPH PET bottled purified water production line:
1).Single channel gantry palletizer:
(1) Functional introduction:
It mainly stacks the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain order through continuous mechanical actions to facilitate the handling and transportation of batch products, thereby improving production efficiency.
(2) Technical parameters:
a.Stacking speed of the whole machine 35 bags/minute (adjusted according to the stacking diagram)
b.Maximum load per layer 250 Kg
c. Maximum load per pallet 1500 Kg
d. Maximum stacking height 1800 mm
e.Installed power 20Kw
f.Air pressure used 7 bar
g. Air consumption 200L/min
h. Pallet size Pallet size 1000-1300mm (according to specific needs)
(3) Equipment features:
a. The structural frame is welded and has adjustable feet
b. The product input area and buffer area use stainless steel rollers, and the finished product stack output roller is made of carbon steel/chain conveyor can also be selected
c. The gantry palletizer bearings use TR/NSK waterproof bearings
d. Use motor-driven slide plates
e. 3 sections of inlet box separation conveyor belt
f. A stack side pressure device
g. Power roller conveyor belt in the stacking area
h. Arrangement buffer
i. A set of pallet positioners
j.Two partitions for arrangement
k. Empty pallet supplier
l. 6-meter-long output chain conveyor belt, meeting the storage needs of 2 to 3 stacks
m. 2 sections of chain conveyor belt
n. Surrounding safety devices
o.The electrical control box includes a pneumatic device:
(4) Equipment composition:
a. Acceleration belt line: two belt lines with different speeds, the rear section of the belt line is twice the speed of the front section (the speed can be adjusted by the inverter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
b. Box transfer conveyor line: the bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
c. Box transfer mechanism: Make the box turn 90 degrees
d. Box transfer blocking mechanism: When the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box and make the box turn
e.Automatic box separation mechanism: The boxes are quickly pulled apart by the acceleration belt line, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
f. Box push mechanism: When the boxes enter the arrangement stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of the stacking table. When a stack of products is full, the box pushing mechanism pushes the entire layer of products into the lifting mechanism
g. Box stacking and sorting mechanism: The products are arranged in an orderly manner into one layer through the box pushing mechanism
h. Main frame: It is composed of the main frame and the lifting power. Its function is to pull the lifting table to stack the products layer by layer
i. Lifting + sliding mechanism: The lifting table mechanism is equipped with a sliding table group and a shaping mechanism. The function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
j. Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
t.Empty pallet conveyor line: convey empty pallets
k. Full pallet conveyor line: convey the stacked whole stack of products to the insertion work position
m. Electric control system + operating table: the main electric control cabinet of the whole machine, manual operating table
n. Safety guardrail: protect the operator
2) Conveying system:
(1) Bottle conveyor line:
| Equipment composition | Equipment name | Configuration standard |
| Main structure of bottle conveyor line | Side plate | 1) Material: SUS304; 2) Specifications: Plate thickness ≥2.5mm, height ≥160mm. |
| Main structure of bottle conveyor line | Cross brace | 1) Material: SUS304, plate thickness ≥2.5mm; 2) The cross brace is a C-shaped sheet metal part. The cross brace with more than 18 columns is welded with rectangular tubes and bent plates, and the structure is stable. 3) End plate thickness ≥5mm, threaded hole M10; 4) The cross brace spacing is about 500mm. |
| Main structure of bottle conveyor line | Side plate connecting plate Material | SUS304, plate thickness ≥2.5mm. |
| Main structure of bottle conveyor line | Support legs | 1) Material is SUS304, plate thickness ≥4mm, support leg connector stamping structure, square tube is 50×50×2 mm; 2) Universal joint anchor screw size M16×100, anchor plate surface φ100mm, material plastic; conveyor is also equipped with self-made stainless steel foot plate in some places; 3) Different numbers of inclined rods are equipped between the support legs with different heights to ensure the stability of the support legs. 4) The latest structure of the conveyor leg uses 40×40×2 mm square tubes using laser cutting technology, and the middle is locked with square tubes, which is stable and easy to install. |
| Main structure of bottle conveyor line | Transmission shaft | 1) Made of SUS304; 2) Diameter φ40mm; 3) Grinded and easy to replace. |
| Main structure of bottle conveyor line | Bearing | 1) Made of SUS304; 2) Diameter φ40mm; 3) Grinded and easy to replace. |
| Main structure of bottle conveyor line | Roller shaft | 1) Made of SUS304; 2) Round tube with a size of φ20×3.5, with rivet nuts at both ends to ensure structural stability and reduce the total weight of the frame. |
| Main structure of bottle conveyor line | Support wheel | 1) The main body of the silent wheel is made of green hard PE, and the surface is made of soft TPE with a Shore hardness of 70; 2) The soft surface can make the chain plate quieter during operation and reduce the wear of the chain plate. |
| Main structure of bottle conveyor line | Chain plate | 1) Straight chain plate: 1000 type modular mesh belt, thickness 8.7mm without gap; 2) Turning chain plate: 1060 type, width 83.8mm, thickness 8.7mm, magnetic turning guide rail; 3) The technical requirements of the chain plate are determined according to the specific model, and the minimum turning radius is R500mm; 4) Chain plate brand: Yangzhou Weidong. |
| Main structure of bottle conveyor line | Driving wheel and passive wheel | 1) Material polyamide (PA); 2) The driving wheel adopts injection molding split type; 3) The passive wheel adopts split type or integrated type. |
| Main structure of bottle conveyor line | Power device | 1) Brand model: Nord; 2) Easy to install, compact structure and low noise, optimizing the working environment; 3) There is no obvious swing during the operation of the motor, and the swing amplitude does not exceed 1mm. |
| Main structure of bottle conveyor line | Guardrail bracket assembly | 1) The material is SUS304; 2) The thickness of the retaining frame is ≥3mm and molded into a "J" shape; 3) Guardrail support ≥φ20*3.5mm; 4) Support rod ≥φ16*2.5mm; 5) The connecting piece is a casting, and the support rod and the guardrail support are firmly fixed to ensure that the guardrail can be adjusted in height and width according to the type of bottle and can, ensuring the stability of the guardrail and the smooth transportation of bottles and cans; 6) The height of the guardrail support can be changed according to the size of the bottle; 7) The guardrail support rod is configured with different lengths according to the bottle type and the conveying layout to ensure the stability of the guardrail and the smooth transition. |
| Main structure of bottle conveyor line | Guard plate and guardrail | 1) The material of the guard plate is: aluminum alloy profile. Each guardrail uses a connecting plate and bolts to fix the guard plate during installation to ensure the stability of the guard plate; 2) The guardrail material is wear-resistant engineering plastic (ultra-high molecular polyethylene); 3) Different guardrail types are configured according to different bottle types and their materials; for example: large C guardrail, ST-100 wide guardrail, etc.; 4) Double-layer round cap guardrail is configured for can conveying. The double-layer round cap guardrail is installed with a stainless steel connecting plate. It can be adjusted according to the type of bottle to ensure that the guardrail is protected at the harder part of the bottle, which plays a good protective role for bottles and cans moving at high speed. |
| Main structure of bottle conveyor line | Wear-resistant strips and parallel rails | 1) Wear-resistant strips are made of wear-resistant engineering plastics; 3) Rails are made of aluminum alloy profiles; 2) Side plate wear strips are Z-shaped or L-shaped; 4) Rail specifications are 30×19×3mm; 5) For stainless steel chain plates, suitable rails are selected and installed at intervals to effectively reduce the gap between bottles and cans during the transition of the chain plates, ensuring a smooth transition of the bottles; 6) Wear-resistant engineering plastics are fastened to the side plates with rivets at the ends to ensure that the chain plates will not fall off during long-term use. The use of this material reduces wear during long-term use and ensures the cleanliness of the conveyor line. |
| Main structure of bottle conveyor line | Magnetic Curve Guide | 1) The material is 1000 grade UHMW-PE (ultra-high molecular weight polyethylene) with a molecular weight higher than 4 million G/MOL; 2) The curve adopts a domestic brand, the brand is Dongze Machinery; 3) The curve radius, Rmin=500mm, the pitch is 85mm; 4) The lower part of the curve is attached with a strong magnetic force, which ensures the stability of the chain plate during the turning process, and runs more smoothly in the curve than the chain plate with wings. |
| Main structure of bottle conveyor line | Water tray and fixed bracket | 1) The water tray is made of SUS304; the thickness is ≥1mm, and the shape is U-shaped/M-shaped; 2) The fixing method is hanging type, and reinforcing ribs are installed for more than 10 rows; 3) The interval between the water tray and the lower part of the conveyor belt is not less than 50mm, which is convenient for manual cleaning; 4) The water tray is configured with different flow directions according to the whole line, and the water and lubricating fluid can be quickly guided to the middle drainage point and discharged to the customer's drainage system. |
| Main structure of bottle conveyor line | Flat paving inclined street | 1) The flat paving joint is mainly installed at the end of the flat pad rail, and is fastened with inserted screws. It plays a good guiding role at the joint between the active and passive wheels and the flat pad rail, effectively preventing the noise at the junction of the chain plate and the sprocket; 2) Material: black nylon. |
(2) Box conveyor line:
| Equipment composition | Equipment name | Configuration standard |
| Finished product package/box conveyor line | ||
| Transport box with main frame | Drive shaft | Material:SUS304 |
| Transport box with main frame | Side plate | 1) Material: SUS304; 2) Specification: Plate thickness ≥2.5mm |
| Transport box with main frame | Support frame | 1) Material: SUS304, plate thickness ≥2.5mm; 2) The support frame is a C-shaped sheet metal part, welded with bent plates; 3) End plate thickness ≥4mm. |
| Transport box with main frame | Support legs | 1) Made of SUS304, plate thickness ≥4mm, support leg connector stamping structure, square tube 50×50×2 mm, end with protective cover; 2) Universal joint anchor screw size M16×100, anchor plate surface φ100mm, made of plastic; conveyor also has self-made stainless steel foot plates in some places; 3) Different numbers of inclined rods are equipped between the support legs with different heights to ensure the stability of the legs; 4) The latest structure of the conveyor leg uses 40×40×2 mm square tubes with laser cutting technology, and square tube zippers are used in the middle, which has a stable structure and is easy to install. |
| Ball conveyor box | Chain plate selection | 1) Modular ball chain plate, the curved chain is a ball chain plate with hook feet, which can reduce the pressure between the packages when the packages are stacked when conveying membrane package products, and can well protect the membrane package products; 2) For membrane package products, you can also choose ball guardrails to ensure smooth operation of the membrane package; 3) Chain plate brand Sibi Ding. |
| Ball conveyor box | Guide rails and pads The material of the pad rails is | aluminum alloy profile + ultra-high molecular polyethylene. |
| Modular rubber mesh chain conveyor box | Chain plate selection | 1) Modular rubber mesh chain: designed for climbing conveying, it is stable and reliable for box conveying lines with a certain slope; 2) Brand: Sibi Ding/Yangzhou Weidong. |
| Modular rubber mesh chain conveyor box | Guide rails and pads The material of the pad rails is | aluminum alloy profile + ultra-high molecular polyethylene. |
| Roller conveyor box | Main frame | 1) Side plate material: SUS304, plate thickness ≥2.5mm; 2) Protective cover material: SUS304, plate thickness ≥1.5mm. |
| Roller conveyor box | Power roller conveyor box | 1) Roller spacing: 76.2mm; 2) Material: SUS304; Specification: φ50.6*1.5mm; 3) Brand: Zhejiang Zhengyuan; 4) Roller shaft material: 2Cr13; 5) In roller conveying, we configure the power roller and accumulation roller in a certain proportion according to the box type; 6) Accumulation roller: In addition to realizing the function of power transmission, it also allows the goods to stop accumulating on the conveyor line when the drive device is working, and the running resistance does not increase significantly. |
| Roller conveyor box | Free roller conveyor box | 1) Roller spacing 70mm; 2) Material: SUS304, specification φ50.6*1.5mm; 3) Brand: Zhejiang Zhengyuan; 4) Roller shaft: 2Cr13. |
| Roller conveyor box | Curved roller | The curved roller adopts steel sprocket and stainless steel cylinder with cone sleeve. It has low running noise and is shockproof. It uses the different diameter ends of the tapered roller to generate different linear speeds, so that the goods can be transported smoothly in turns. |
5.Quotation and delivery time for 48000BPH PET bottled purified water production line:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
6.Quality Assurance for 48000BPH PET bottled purified water production line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
7.Equipment warranty for 48000BPH PET bottled purified water production line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
8.Packaging and transportation for 48000BPH PET bottled purified water production line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.
Company Details
Business Type:
Manufacturer
Year Established:
2004
Total Annual:
3000-4000
Employee Number:
400~500
Ecer Certification：
Verified Supplier
Peiyu Enterprise wholly owns: Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelli... Peiyu Enterprise wholly owns: Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelli...
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