Back End 520ml Mineral Bottle Water Packaging Machine 28000BPH

Product Specification

28000 BPH Bottled Water Back-end Packaging Line

Production line range:

provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream packaging production line;

Production line type:

bottled pure water andmineral water(Bottle capacity:200ml-1.5L)

barreled water/ Disposable bottled water(Bottle capacity4.5L-18L)

and other water production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping machine, palletizing machine, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 12,000 bottles per hour-72,000 bottles per hour

1.Customer requirements for 28000 BPH Bottled Water Back-end Packaging Line:
1) Production line capacity: 28000BPH waterline;
2) Label form: hot melt adhesive labeling;
3) Packaging form and specifications: film package, 520ml, packaging specifications: 3*4/4*6;
4) Bottle type and bottle type drawing (to be determined).

5) Applicable production line types:

Water production line
Purified water production line
Mineral water production line
Hydrogen-rich water production line
Electrolyte water production line
Soda water production line
Sparkling water production line
Salty soda production line
Bottled water production line
Barrel water production line
Drinking water production line
PET bottled water production line
PE bottled water production line
Water packaging line
Purified water packaging line
Mineral water packaging line
Hydrogen-rich water packaging line
Electrolyte water packaging line
Soda water packaging line
Sparkling water packaging line
Salty soda packaging line
Bottled water packaging line
Barrel water packaging line
Drinking water packaging line
PET bottled water packaging line
PE bottled water packaging line

Water end of line
Purified water end of line
Mineral water end of line
Hydrogen-rich water end of line
Electrolyte water end of line
Soda water end of line
Sparkling water end of line
Salty soda end of line
Bottled water end of line
Barrel water end of line
Drinking water end of line
PET bottled water end of line
PE bottled water end of line

2.Production line design standards:
1) Production line equipment selection principles:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will increase. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line. The key equipment in the production line is usually the bottle blowing machine and the filling machine.
The calculation of the production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
Based on the storage capacity of 28,000 BPH for small bottles, the filling equipment capacity is 28,000 BPH (provided by the customer), matching the corresponding upper and lower end equipment. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a buffer conveyor platform with a designed buffer time of about 3 minutes. The production efficiency of the entire line is expected to reach 95%.

3.Advantages of Peiyu Engineering and Equipment:
1) Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. The Peiyu equipment operator configuration statistics: 1 person in the filling room, 1 person in the labeling machine, 1 person in the palletizer (only responsible for inspection and resetting and eliminating equipment failures), and 2 people in flexible positions. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during a short shutdown, greatly improving production efficiency. Peiyu has many fully automated successful cases in the water, beverage, and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2) Processing technology:
For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the equipment for long-term use. (If you want to achieve the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing).
3) Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, with 45 relevant mechanical, electrical, and process technicians (8 of whom have senior professional titles).
4) After-sales service and technical support:
Peiyu MES system has remote online management and automatic alarm system for equipment. In order to avoid equipment failure hidden dangers due to improper operation or inadequate maintenance during the production and use of equipment, Peiyu conducts free equipment technical inspections twice a year and provides technical training for relevant personnel. It can effectively eliminate equipment failure hidden dangers in advance, ensure product quality and improve production line production efficiency.

4.Introduction and technical description of main equipment:
I). Water blowing machine:

(1). Equipment features and advantages
(1).1 Applicable to cans, PE bottles, glass bottles and other products
(1).2 High-speed centrifugal fan
The advantage is that it can achieve ultra-high wind speed while achieving ultra-high wind pressure and ultra-large air volume.
The high-speed centrifugal fan adopts the world's advanced fluid mechanics principles and is developed in combination with the aircraft turbine power system. It has the characteristics of ultra-low energy consumption, ultra-high wind pressure, ultra-high wind speed, and ultra-large flow. Thanks to the unique transmission design, the speed of the impeller can reach 13,000-28,400 rpm.
(1).3 The spider hand wind knife is used, which is suitable for different bottle types, easy and fast to adjust, and the closest distance to the product ensures the wind cutting effect.

High-speed centrifugal blowers or high-pressure blowers are used as air sources. The high-speed and high-pressure air generated passes through the main air distributor and is diverted to the high-speed air nozzles at the bottom and on both sides.

(2). Equipment technical parameters:

2).Hot melt glue labeling machine:

(1).Equipment Overview:
The labeling machine is an important and key equipment on the post-packaging line. Peiyu hot melt adhesive labeling machine has the advantages of high design accuracy, rotary design, compact structure, fine assembly, good stability of high-speed operation, small glue consumption, and low operating costs of bottles and trademarks. The beautifully designed trademark is packaged on a single bottle after passing through the machine. It is an advanced model developed in recent years.
(2).Product technical solution and technical parameter description:
 Main technical parameters:
Nominal capacity of the equipment is 33,000 BPH:

3).SPCSW.A1 Single Channel Heat Shrink Wrapping Machine:

The one-piece fully automatic heat shrink film packaging machine is a new type of packaging equipment designed and manufactured based on the characteristics of packaging film shrinking when heated. It can automatically arrange individual products, group them, servo push bottles, servo wrap the film, and finally form a collective package through heating and shrinking, cooling and shaping. The packaged products are firmly tied, with a regular and beautiful appearance, saving packaging costs.
(1). Process flow:

Conveying - arranging - grouping - film feeding - film picking rod wrapping - shrinking - cooling - finished product output

(2).Description of process characteristics
(2).1 Simple and beautiful appearance, novel and unique structure, easy maintenance.
(2).2 Pneumatic expansion supports film rolls, electronic induction film conveying, stable film feeding, quick and rapid film change.
(2).3 Servo motor control system, stable and reliable.
(2).4 The entrance adopts a step guide plate progressive bottle feeding, and the dynamic lane division mechanism is combined with ultrasonic detection to effectively prevent bottle jams in real time.
(2).5 The lengthened bottle feeding conveyor belt is conducive to the sorting of bottles, effectively increasing the number of film picking rods, reducing the linear speed of the conveyor chain, and increasing the tolerance of the equipment.
(2).6 The bottle separation mechanism adopts a servo combined with a cam structure, and the bottle separation is accurate and reliable.
(2).7 The shrinking chamber adopts a unique circulating air transportation technology to greatly improve the shrinking effect. Reasonable structure, heat insulation, high temperature control accuracy, better shrink packaging effect.
(2).8 More than 90% of the electrical components are imported high-quality brands, stable and reliable.
(2).9 The whole machine adopts energy-saving technology design, saving 30% of power loss, low carbon and environmental protection.
(2).10 The color mark sensor automatically captures the mark, and the servo motor controls the length and position of the film feeding to achieve the color film positioning and improve the product packaging grade.
(3). Main structure and function:
The whole set of equipment consists of bottle feeding conveyor belt, packaging machine, heat shrink machine, non-powered conveyor roller and electrical control, pneumatic control and other parts.
(3).1 Packaging machine
The packaging machine is mainly composed of frame, bottle separation mechanism, bottle pushing mechanism, film placing mechanism, film wrapping mechanism, etc.
(3).1.1. The bottle feeding mechanism is responsible for conveying PET bottles to the bottle separation mechanism, which is divided into front conveying and rear conveying
(3).1.2 The bottle separation mechanism is responsible for sorting PET bottles according to packaging requirements in order to realize film pushing.
(3).1.3. The bottle pushing mechanism is responsible for pushing the grouped PET bottles forward and wrapping them with film.
(3).1.4. The film unwinding is responsible for supplying film to wrap the grouped PET bottles.
(3).1.5. Wrapping: Automatically set the supply length of shrink film according to the size of the package, and complete the automatic wrapping synchronously while the product moves forward.
(3).2. Heat shrink machine
The heat shrink machine consists of three parts: heating and shrinking, cooling and shaping, and product conveying.
(3).2.1 Heating and shrinking:
The shrink machine heats and shrinks the wrapped package, so that the film shrinks evenly at the set temperature, adheres to the surface of the package, and wraps the package tightly to achieve the desired packaging purpose.
(3).2.2 Cooling and shaping:
Cooling and shaping is responsible for quickly cooling the film on the surface of the package that has been heated and shrunk, so that the film quickly becomes a high-strength state for easy handling.
(3).2.3 Product conveying:
The fully packaged items are conveyed to the unpowered conveyor roller; the unpowered conveyor roller can play a role of temporary storage, which is convenient for personnel to stack or carry.

(4). Technical parameters: