Meilin Luncheon Meat Canned Food Packaging Machine production Line

2).Loading and unloading cage system:

(1).Introduction to the automatic cage loading and unloading system:
The automatic cage loading and unloading system is the guarantee for the continuous and efficient operation of the entire post-sterilization system. It is mainly composed of an automatic cage loading system, a trolley system and an automatic cage unloading system.
a) Automatic cage loading system
Function of this system: First, the cage basket conveyor delivers the cage frame to the cage loading station under the cage loading host. The hydraulic lifting platform rises to raise the cage frame bottom plate to the height of the cage loading conveyor line. The automatic suction and release partition mechanism will suck a partition and place it on the top of the bottom plate. The bottle conveying line delivers the product to the cage loading conveyor line. The bottle pressing device divides the product into layers. The bottle holding and transferring mechanism holds a whole layer of the divided product and sends it to the cage frame partition. The hydraulic lifting platform drops one layer in height, and repeats this cycle until the whole frame of products is loaded. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
b) Automatic suction and release partition mechanism
The main frame of this mechanism is placed on the upper part of the cage loading host and the cage unloading host. The partition suction fixture reciprocates, and the vacuum generator generates negative pressure to automatically suck and release the partition. The positioning device composed of a hydraulic station and a cylinder and a micro switch is used to sense the correct position of the interlayer board entering the main lifting platform of the cage loading room, and automatically complete the accurate positioning of the next interlayer board when it descends after each layer of solid bottles is caged.
c) Automatic cage unloading system
Function of this system: First, the automatic trolley delivers the full-frame product to the cage unloading station under the cage unloading main machine, the hydraulic lifting platform lifts a layer of product, the bottle holding and transferring mechanism holds a whole layer of product and sends it to the cage unloading conveyor line, the automatic suction and placement of the partition mechanism will suck a partition and place it at the partition stacking and lifting mechanism, the hydraulic lifting platform will drop one layer of height, repeat this cycle until the whole frame of products is unloaded, and the cage unloading conveyor line will send the product to the bottle conveying line for secondary packaging. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
d) Partition stacking lifting mechanism
This system is used to collect partitions and cooperate with the partition suction mechanism
f) Shuttle car
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle car will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.
g) Shuttle car positioning control system
The first domestic digital positioning system to be used in China to ensure that the shuttle car positioning control accuracy is ±1mm. (Company patented technology)

(2).Technical parameters:
a) Machine speed: 3 layers/min
b) Installed power: 15Kw
c) Air pressure used: 7bar
d) Air consumption: 1000L/min
e) All hydraulic lifting systems are well-known brands.

3).Fully automatic cage conveyor trolley:

(1).Introduction of fully automatic cage basket conveying trolley equipment:
Shuttle trolley, fully automatic cage basket conveying trolley
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle trolley will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.
(2).Performance of fully automatic cage basket conveying trolley:
Shuttle trolley, fully automatic cage basket conveying trolley, positioning control system
The first domestic digital positioning system to be used in China to ensure that the positioning control accuracy of the shuttle trolley is ±1mm. (Company patented technology)

4).Cans washing machine:

(1).Magnetic can washing machine is also called empty can cleaning machine. Equipment introduction:

Magnetic can washing machine, also known as empty can cleaning machine (tinplate can cleaning machine), is mainly used for continuous cleaning of tinplate cans and cans. It adopts high-pressure nozzle and has the characteristics of good cleaning effect, reasonable structure, balanced work and high production efficiency. It is an ideal equipment for canned food and beverage production line.

(2). Equipment technical parameters:
Length: 4 meters
Nominal production capacity: 800 cans/minute
Water consumption for flushing: 3500 kg/h
Dimensions: 4000X545X3500mm
Main features: The whole is made of stainless steel SUS304, with a plate thickness greater than or equal to 2.0mm.

5).Visual positioning labeling machine vision sorting fixed point labeling machine:

(1). Equipment Introduction for vision sorting fixed point labeling machine,traceability code labling machine,self-adhesive labling machine, visual positioning labeling machine,vision sorting fixed point labeler,traceability code labler,self-adhesive labler, visual positioning labeler:

The sticker labeling machine is suitable for glass bottles, PET, plastic bottles, cans and other round and square bottles. The machine adopts humanized design, flexible and convenience to adjust, and easy to operate, the low-speed torque is large, the labeling environment is clean and hygienic, the performance is stable, and the maximum capacity is up to 600 bottles/min.
The main motor adopts frequency converter speed regulation which can achieve stepless speed regulation. Controlled by the PLC, the machine has automatic speed regulating function according to the bottle stacking status of the bottle conveying line. It has bottle accumulate protection function.Labeling the sticker number from 1 to 3 sheets, label size height less than 120mm, length not greater than 220mm.The mechanical structure of the equipment is reasonable, the transmission of the rotary main structure is stable, and three labeling stations, two star wheels and one screw bottle-dividing mechanism, there are also attached with automatic bottle stopper. The bottle holder adopts advanced and flexible servo motor transmission mode, which can change the rotation position and angle of the bottle holder at any time according to the material characteristics, and it can flexibly meet the different material labeling requirements of customers in the future. The conversion parts such as the star wheel, the guide plate and the screw adopt a simple and quick disassembly structure. Bottle type is convenient and quick to replace (just need to change the changed parts), that can reduce labor intensity. The servo mechanism can accurately and stably control the rotation angle and position of the bottle type (easy to replace bottle type in the future). The diameter of the bottle turntable cirele: Ф960mm; the number of pressure bottle heads: 20pcs; the star wheel station: 10 sets; the labeling machine adopts automatic frequency conversion control technology, without limit shifting adjustment, that can meet the smooth and accurate labeling at various speeds, and the technology can match the control system of entire production line.

6).Robot palletizer:

(1).Introduction of Robot Palletizer:

The robot palletizer is applied to various case-shaped for automatic convey, tidy, and palletizing operations. The case body is automatically conveyed into the differential conveying line, and it is automatically arranged by the rotary conveying device according to the requirement, then it is pushed into the designated position by the automatic pushing mechanism, the pallet is automatically conveyed to the specific position through the conveying line, and the case is arranged under the robot operation. Automatic stacking of the finished cases are carried out under the operation of the robot and it is ready for storage. The machine push type can be selected as continuous action or single cycle action, the operation adaptability is high. At the same time, it is applicable to the packing operation of the package of the back section of various drinking articles. It adopts PLC programmable computer automatic controller, photoelectric switch, travel switch, pneumatic control and other control systems. The accuracy of mechanical action is high and the operation is easy. The palletizing system uses high-precision robot operation, which is stable in operation, less in failure, and durable.

(2).Robot palletizing system process:
Step 1:The packaged products are transported by the conveyor line to the belt acceleration device. After the cartons are pulled apart, they enter the marshaling area. According to the requirements of the front arrangement method, some cartons are directly sent to the half-layer marshaling area, and some are turned to enter the half-layer weaving area. When the weaving is completed, the palletizing robot in the waiting state is notified; at the same time, the empty pallet is transported to the designated position in the robot's working area through the automatic pallet conveying system.
Step 2:After receiving the signal, the robot grabs the box and places it on the pallet according to the predetermined stacking method. At the same time, the new carton packaging is transported to the robot's grabbing work area.
Step 3:The robot performs the STEP1-2 work cycle.
Step 4:After the robot completes the stacking, the full pallet is output to the next packaging station or forklift out position through the automatic pallet conveying system, and the palletizing completion signal is issued. The operator uses the forklift to move the full pallet out. At the same time, the new empty pallet is sent to the palletizing position. The whole system ensures that even if the forklift cannot arrive in time, it can immediately enter the next pallet palletizing state.
One robot can palletize 2 pallets of products at the same time, with the two pallets containing products of different appearances. (Using the one-to-two solution)

4.Quality Assurance for canned luncheon meat packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

5.Equipment warranty for canned luncheon meat packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

6.Packaging and transportation for canned luncheon meat packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.