OEM Canned Food Packaging Machine Fruit Vegetable Product Production Line

2).Loading and unloading cage system:

(1).Introduction to the automatic cage loading and unloading system:
The automatic cage loading and unloading system is the guarantee for the continuous and efficient operation of the entire post-sterilization system. It is mainly composed of an automatic cage loading system, a trolley system and an automatic cage unloading system.
a) Automatic cage loading system
Function of this system: First, the cage basket conveyor delivers the cage frame to the cage loading station under the cage loading host. The hydraulic lifting platform rises to raise the cage frame bottom plate to the height of the cage loading conveyor line. The automatic suction and release partition mechanism will suck a partition and place it on the top of the bottom plate. The bottle conveying line delivers the product to the cage loading conveyor line. The bottle pressing device divides the product into layers. The bottle holding and transferring mechanism holds a whole layer of the divided product and sends it to the cage frame partition. The hydraulic lifting platform drops one layer in height, and repeats this cycle until the whole frame of products is loaded. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
b) Automatic suction and release partition mechanism
The main frame of this mechanism is placed on the upper part of the cage loading host and the cage unloading host. The partition suction fixture reciprocates, and the vacuum generator generates negative pressure to automatically suck and release the partition. The positioning device composed of a hydraulic station and a cylinder and a micro switch is used to sense the correct position of the interlayer board entering the main lifting platform of the cage loading room, and automatically complete the accurate positioning of the next interlayer board when it descends after each layer of solid bottles is caged.
c) Automatic cage unloading system
Function of this system: First, the automatic trolley delivers the full-frame product to the cage unloading station under the cage unloading main machine, the hydraulic lifting platform lifts a layer of product, the bottle holding and transferring mechanism holds a whole layer of product and sends it to the cage unloading conveyor line, the automatic suction and placement of the partition mechanism will suck a partition and place it at the partition stacking and lifting mechanism, the hydraulic lifting platform will drop one layer of height, repeat this cycle until the whole frame of products is unloaded, and the cage unloading conveyor line will send the product to the bottle conveying line for secondary packaging. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
d) Partition stacking lifting mechanism
This system is used to collect partitions and cooperate with the partition suction mechanism
f) Shuttle car
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle car will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.
g) Shuttle car positioning control system
The first domestic digital positioning system to be used in China to ensure that the shuttle car positioning control accuracy is ±1mm. (Company patented technology)

(2).Technical parameters:
a) Machine speed: 3 layers/min
b) Installed power: 15Kw
c) Air pressure used: 7bar
d) Air consumption: 1000L/min
e) All hydraulic lifting systems are well-known brands.

3).Fully automatic cage conveyor trolley:

(1).Introduction of fully automatic cage basket conveying trolley equipment:
Shuttle trolley, fully automatic cage basket conveying trolley
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle trolley will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.

4).full can depalletizer:

(1).Full Can Depalletizer Introduction:

High position de-palletizer are mainly used for empty bottles (tin cans, glass bottles, etc.). It mainly consists of conveying line, suction insert plate, unloading mechanism, main frame, stack receiver, bottle net chain, single column storage inscrt plate and etc.
a).The conveyor line is driven by chain, the movement is stable and reliable, and more than two products can be pre-stored in the position.
b).The equipment has a clip and suction insert plate device, which can make the automatic dc-palletizing, and the cmpty can de- palletizers automatic collects the insert plate and pallet after the de-palletization is completed.
c).The whole machine is controlled by PLC linkage control, with the touch-screen operating system, it is very easy and convenient to operate, and it can handle exception problem quickly.

The low position bottles de-palletizer is use for automatically unload the empty bottles from the stack layer by layer. The hydraulic lifting platform is placed below the ground, and the height of the entrance conveyor and exit height is lower than high position de-palletizer,
This model is mostly semi-automatic, the price cheap. Hydraulic lifting, it is stable and reliable, the PLCand touch sereen electrical control system, with the function of fault alarm, equipment operation and maintenance very easy.

(2).Main features of the equipment:
a) PLC + touch screen control is adopted to realize automatic operation management, which is simple and easy to operate
b) The stacking conveyor line uses chain drive, which runs smoothly and reliably
c) Independent partition collection mechanism, with high degree of automation.

(3).Technical parameters:
Equipment output: ≥700 cans (bottles)/min
Equipment power: 25Kw
Air consumption: 800L/min
Air pressure: 0.5-0.7Mpa
Operation mode: Touch screen operation display system
Machine size: L=15000mm x W=7000mm x H=4400mm
Machine weight: 20000 kg

5).Can conveyor line and case conveyor line equipment:

(1).Bottle conveyor line and bag conveyor line equipment introduction:

The conveyor line is the bridge over every production equipment, which directly affects the operating efficiency of production lines. the mechanical structure of this system is of new design, the majority of components are formed through pressing or bending, which is with advantages of good rigidity, light weight and good interchangeability. With reliable operation and convenient repair, electrical control system adopts PLC to control the conveying of actual bottle and the operation of buffer systems, which realizes the functions of automatic acceleration or deceleration, and automatic buffer.

(2).(a) Bottle conveyor line structure:

Equipment Composition	Equipment Name	Configuration Standard	Remarks
Bottle/can conveyor line
Conveyor line main structure	Side panels	1) Material: SUS304; 2) Specifications: Thickness 2.5mm, Height 160mm	Height is related to the size of the driving wheel
Conveyor line main structure	Horizontal support	1) Material: SUS304, plate thickness 2.5mm; 2) The cross brace is a C-shaped sheet metal part. The cross brace with more than 18 rows is welded with rectangular tubes and bent plates, and the structure is stable. 3) The end plate is 5mm thick and the threaded hole is M10; 4) The spacing between the cross braces is about 500mm.
Conveyor line main structure	Side plate connecting plate	Material: SUS304, plate thickness 2.5mm.	Cover plate connecting plate and other connecting parts
Conveyor line main structure	Support leg	1) The material is SUS304, the plate thickness is 4mm, the support leg connector is a stamping structure, and the square tube is 50×50×2 mm; 2) The universal joint anchor screw size is M16×100, the anchor plate surface is φ100mm, and the material is plastic; the conveyor is also equipped with a homemade stainless steel foot plate in some places; 3) Different numbers of inclined rods are equipped between the support legs as the height changes to ensure the stability of the support legs. 4) The latest structure of the conveyor leg uses a 40×40×2 mm square tube using laser cutting technology, and a square tube zipper is used in the middle, which has a stable structure and is easy to install.
Conveyor line main structure	transmission shaft	1) The material is 2Cr13; 2) The diameter is φ40mm; 3) It is processed by grinding and the installation method is easy to disassemble and replace.
Conveyor line main structure	Roller shaft	1) The material is SUS304; 2) The round tube is φ20×3.5, with rivet nuts at both ends to ensure structural stability while reducing the total weight of the rack.
Conveyor line main structure	Support roller	1) The main body of the silent wheel is made of green PE hard rubber, and the surface is made of TPE soft rubber with a Shore hardness of 70; 2) The soft rubber on the surface can make the chain plate quieter during operation and reduce the wear of the chain plate.
Conveyor line main structure	Chain Plate	1) Straight chain plate: 1000 type modular mesh belt, thickness 8.7mm without gap; 2) Curving chain plate: 1060 type, width 83.8mm, thickness 8.7mm, magnetic turning guide rail; 3) Chain plate technical requirements are determined according to the specific model, with a minimum turning radius of R500mm; 4) Chain plate brand: Yangzhou Weidong.
Conveyor line main structure	Driving wheel and passive wheel	1) Material: polyamide (PA); 2) Driving wheel is injection molded split type; 3) Passive wheel is split type or integrated type.
Conveyor line main structure	Power device	1) Brand model: domestically produced high quality; 2) Easy to install, compact structure and low noise, optimizing the working environment; 3) There is no obvious swing during the operation of the motor, and the swing amplitude does not exceed 1mm.
Conveyor line main structure	Guardrail bracket assembly	1) The material is SUS304; 2) The thickness of the cage is 3mm and molded into a "J" shape; 3) The guardrail support is φ20*3.5mm; 4) The support rod is φ16*2.5mm; 5) The connector is a casting, which firmly fixes the support rod and the guardrail support to ensure that the guardrail can be adjusted in height and width according to the type of bottle and can, ensuring the stability of the guardrail and the smooth transportation of bottles and cans; 6) The height of the guardrail support can be changed according to the size of the bottle; 7) The guardrail support rod is configured with different lengths according to the bottle type and transportation layout to ensure the stability of the guardrail and the smooth transition.
Conveyor line main structure	Protective panels and guardrails	1) The material of the guard plate is: aluminum alloy profile. Each guardrail uses a connecting plate and bolts to fix the guard plate during installation to ensure the stability of the guard plate; 2) The guardrail material is wear-resistant engineering plastic (ultra-high molecular polyethylene); 3) Different guardrail types are configured according to different bottle types and their materials; for example: large C guardrail, ST-100 wide guardrail, etc.; 4) Double-layer round cap guardrails are configured for can conveying. The double-layer round cap guardrails are installed with stainless steel connecting plates. They can be adjusted according to the type of bottles and cans to ensure that the guardrails are protected at the harder parts of the bottles and cans, which provides good protection for bottles and cans moving at high speeds.
Conveyor line main structure	Wear strips and parallel rails	1) Wear-resistant strips are made of wear-resistant engineering plastics; 3) The material of the pad rails is aluminum alloy profiles; 2) The side plate wear-resistant strips are Z-shaped or L-shaped; 4) The pad rail specifications are 30×19×3mm; 5) For stainless steel chain plates, suitable pad rails are selected and installed at intervals to effectively reduce the gap between bottles and cans during the transition of the chain plates, ensuring a smooth transition of the bottles; 6) The wear-resistant engineering plastics are fastened to the side plates with rivets at the ends to ensure that the chain plates will not fall off during long-term use. The use of this material reduces wear during long-term use and ensures the cleanliness of the conveyor line.
Conveyor line main structure	Magnetic Curve Guide	1) The material is 1000 grade UHMW-PE (ultra-high molecular weight polyethylene) with a molecular weight higher than 4 million G/MOL; 2) The bend adopts a domestic brand, Dongze Machinery; 3) The bend radius, Rmin=500mm, the pitch is 85mm; 4) The lower part of the bend is attached with a strong magnetic force to ensure the stability of the chain plate during the bend, and it runs more smoothly in the bend than the chain plate with wings.
Conveyor line main structure	Water tray and fixing bracket	1) The material of the water tray is SUS304; the thickness is 1mm, and the shape is U-shaped/M-shaped; 2) The fixing method is hanging type, and reinforcing ribs are installed for more than 10 rows; 3) The distance between the water tray and the lower part of the conveyor belt is not less than 50mm, which is convenient for manual cleaning; 4) The water tray is configured with different flow directions according to the whole line, and the water and lubricating liquid can be quickly guided to the middle drain and discharged to the customer's drain system.

Note: The conveying design structure will be modified according to the specific project to meet the needs of the production line without further notice.

(b) .Box conveyor line:

Equipment Composition	Equipment Name	Configuration Standard	Remarks
Finished product package/box conveyor line
Transport box with main frame	Drive shaft	Material: 2Cr13
Transport box with main frame	Side panels	1) Material: SUS304; 2) Specification: Plate thickness 2.5mm
Transport box with main frame	Support frame	1) Material: SUS304, thickness 2.5mm; 2) The support frame is a C-shaped sheet metal, welded with bent plates; 3) The end plate thickness is 4mm.
Transport box with main frame	Support leg	1) The material is SUS304, the plate thickness is 4mm, the leg connector is a stamped part structure, the square tube is 50×50×2 mm, and the end is equipped with a protective cover; 2) The size of the universal joint anchor screw is M16×100, the anchor plate surface is φ100mm, and the material is plastic; the conveyor is also equipped with a homemade stainless steel foot plate in some places; 3) Different numbers of inclined rods are equipped between the support legs as the height changes to ensure the stability of the legs; 4) The latest structure of the conveyor leg uses a 40×40×2 mm square tube using laser cutting technology, and a square tube zipper is used in the middle, which has a stable structure and is easy to install.
Ball conveyor box	Chain plate selection	1) Modular ball chain plate, the curved chain is a ball chain plate with hook feet, which can reduce the pressure between the packages when the membrane package products are transported and stacked, and can well protect the membrane package products; 2) For membrane package products, you can also choose a ball guardrail to ensure smooth operation of the membrane package;
Ball conveyor box	Guide rails and gaskets	The material of the pad rail is: aluminum alloy profile + ultra-high molecular polyethylene.
Modular rubber mesh chain conveyor box	Chain plate selection	1) Modular rubber mesh chain: designed for climbing conveying, it is stable and reliable for box conveying lines with a certain slope;
Modular rubber mesh chain conveyor box	Guide rails and gaskets	The material of the pad rail is: aluminum alloy profile + ultra-high molecular polyethylene.
Roller conveyor box	Main frame	1) The material of the side panel is: SUS304, the thickness is 2.5mm; 2) The material of the protective cover is: SUS304, the thickness is 1.5mm.
Roller conveyor box	Powered roller conveyor box	1) Roller spacing: 76.2mm; 2) Material: SUS304; Specification: φ50.6*1.5mm; 3) Roller shaft material: 2Cr13; 4) In roller conveying, we configure the power roller and accumulation roller in a certain proportion according to the box type; 5) Accumulation roller: In addition to realizing the function of power transmission, it also allows the goods to stop accumulating on the conveyor line when the drive device is working, and the running resistance does not increase significantly.
Roller conveyor box	Free roller conveyor box	1) Roller spacing 70mm; 2) Material: SUS304, specification φ50.6*1.5mm; 3) Roller shaft: 2Cr13.
Roller conveyor box	Curved roller	The curved roller adopts steel sprocket and stainless steel cylinder with tapered sleeve. It has low running noise and is shockproof. The different diameters of the tapered roller are used to generate different linear speeds, so that the goods can be transported smoothly during turns.

Note:The conveying design structure will be modified according to the specific project to meet the needs of the production line without further notice.

4.Quotation and delivery time for Canned fruit and vegetable product production line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for Canned fruit and vegetable product production line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for Canned fruit and vegetable product production line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for Canned fruit and vegetable product production line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.