1000ml Drink Beverage Packaging Machine 6000BPH Fully Automatic

Product Specification

High speed and high quality 6000BPH speed 1000ml rooftop bag cream packaging line

PET/PE/PP/Glass bottle beverage packaging production line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; Undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, Electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat Shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Introduction to  6000BPH speed 1000ml rooftop bag cream packaging line:

Project name: Rooftop packaging box and palletizing project
Project implementation: New addition to open space
Project equipment: New rooftop packaging box machine and palletizing machine
Project related parameters:
1).Product: Cream
2).Container type: Rooftop bag
3).Filling machine speed: Rooftop bag-6000 boxes/hour
4).Packaging type and arrangement: Rooftop bag 3*4/box (10 boxes/minute)
5).Packaging input running direction: To be determined
6).Empty pallet size: 1300mm×1100mm
7).Pallet material: Plastic pallet
8).Palletizing arrangement: On-site programming
9).Palletizing speed required by the production line: Meet the actual requirements on site

2.Advantages of Peiyu Engineering and Equipment:
1).Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during a short shutdown, greatly improving production efficiency. Peiyu has many fully automated successful cases in the beverage and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2).Processing technology:
For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the equipment for long-term use. (If you want to achieve the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing).
3).Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, which has 45 relevant mechanical, electrical, and process technicians (8 with senior titles).
4).After-sales service and technical support: Peiyu lightweight MES system has remote online equipment management and automatic alarm system. In order to avoid equipment failure due to improper operation or inadequate maintenance during the production and use of the equipment, Peiyu provides free equipment technical inspections twice a year and technical training for relevant personnel. It can effectively eliminate equipment failure risks in advance, ensure product quality and improve production line production efficiency.

3.The equipment list of the rooftop bag cream packaging line includes:
Filling machine, inkjet printer,

Carton wrapping machine, metal inspection and weighing machine,Carton inkjet printer,

Roof bag conveyor chain,90 degree turn,Single lane buffer platform,Carton conveyor chain,

Dry lubrication system,Power (including inverter),Control system,Carton vertical conveyor,Robot palletizer,Robot base,Clamp,

Carton sorting system,Stacker,Pallet conveyor chain,Power (including inverter),Control system,Rail shuttle,Rail,Safety protection system,

Operation platform.

4.Technical description of main equipment of rooftop bag cream packaging line production line:

1) Introduction and characteristics of the keel flexible conveying system:
Modular design, simple structure, firm and beautiful;
The system is easy to adjust and more flexible, with a minimum turning radius of 160MM, which is convenient for transformation and reuse;
Flexible conveying method reduces space occupation;
Low friction, low noise, clean and hygienic, and will not cause secondary pollution; Meet the environmental hygiene requirements of the food industry (GMP);
Low failure rate, low maintenance cost, can greatly improve production efficiency;
Can meet high-speed operation requirements and long operating life;
Flexible conveyor chain, transmission device beam and connecting accessories are highly versatile and can be reused when converted to the second phase project. The line body recycling rate can normally reach more than 90%.
Conveying characteristics:
(1) Modular design, easy installation and maintenance, simple structure, sturdy and beautiful;
(2) High standardization, stable and reliable quality;
(3) The equipment width is easy to adjust, and products of different specifications can be used on the same line;
(4) The line body is flexible, reducing space occupation, and the turning radius is small and flexible;
(5) Low friction, low noise, clean and hygienic, through dry lubrication, it meets the environmental hygiene requirements of various industries (GMP);
(6) Low failure rate, low maintenance cost, greatly improving production efficiency;
(7) It can meet the requirements of high-speed operation and has a long service life;
(8) Low friction, low energy consumption, and the motor power is only 0.55KW;

(2).Single channel buffer:

(1).Technical description:
Specially designed for rectangular roof bags and round glass bottles;
First in, first out, no squeezing;
No additional auxiliary equipment required;
The equipment is designed for easy operation;
Easy to maintain and service;
Can be controlled independently or integrated;
Adaptive operation, reducing manual operation;
Easy to change models, no need to replace the entire equipment;
Imported U-shaped buffer (used to separate the continuously moving glass bottles, and cooperate with the imported clamping bag turning mechanism);
Imported bottle clamping turning mechanism (continuously conveying the roof bags to each buffer conveyor);
Multi-column buffer conveyor platform (used to temporarily store excess roof bags);
Exit clamping bag turning mechanism (used to convey the roof bags on the buffer conveyor one by one);
Exit docking conveyor (used to receive the roof bags output by the exit clamping bag turning conveyor);
PLC reserves 20% spare points;
The touch screen can display the set data and real-time monitoring data, can set the speed of each motor and can quickly switch the bag type, as well as fault indication; friendly human-machine interface, can be switched automatically and manually, convenient for operation and guidance during equipment adjustment;
According to the layout of the production line, the position and number of HMI button stations are reasonably allocated to achieve rationality and humanization.
The production line implements segmented control and reasonably arranges on-site emergency stop buttons to ensure the safety of the production site. The transmission between two single machines is controlled separately in at least two sections;
When the inverter and servo fail, the fault code and explanation are directly displayed on the operation screen, and the maintenance personnel do not need to look through the manual again to find the fault code and meaning;
The inverter parameters that need to be set are also placed on the touch screen. When replacing a new inverter, there is no need to set the variable parameters. Only the immutable parameters need to be set. The servo drive can be quickly replaced. Just buy a new drive and set the Ethernet address. All parameters can be automatically written to the drive by the PLC, and the maintenance personnel do not need to perform additional software configuration on the drive;
The status of the inverter and servo is displayed in real time on the touch screen to ensure that the maintenance personnel can have a detailed view of the operating status of the components in the electrical cabinet without opening the electrical cabinet;
The cache station will be The channel status is marked with different colors, corresponding to the actual object, and the color is switched in real time. When the machine fails, you only need to compare the interface on the operation screen with the actual object to identify and start the machine normally;
When a channel on the cache platform fails, this channel can be temporarily blocked without affecting the overall operation of the equipment. After the equipment recognizes the failure of this channel, it will skip this channel and operate the next channel;
Due to the blockage of the rear section, the cache table automatically enters the cache mode, at which time each channel is filled step by step;
When the front and rear machines run smoothly, it automatically enters the channel mode. At this time, the machine acts as a channel and does not store bottles.
In the channel mode, in order to prevent the chain from wearing, the channel will be switched every once in a while to ensure that the chain is used evenly.

(2).Technical parameters:
Production capacity 6000 bags/hour
Cache time 5 minutes

3)Technical solution description of side-push wrapping machine:
(1).Equipment principle: The equipment will convey the products through the high-speed lane division mechanism, arrange them into multiple lanes at a time according to a certain quantity, and after arranging them into the specified form, the box supply device absorbs the cardboard to form and send it to the packing position. The box pusher device isolates the single box product, pushes it into the carton, and then transports it to the sealing position, and automatically packs it through hot melt glue.
(2).Equipment features and advantages: This equipment is suitable for various packaging forms of products such as roof bags, Tetra Pak bricks, Tetra Pak crowns, etc.
(3).Technical parameters:
Power supply:380V, 3P, 50Hz
Voltage:220V, 1P, 50Hz & DC24V
Air pressure:5-7Kg/cm²
Air consumption:500NL/Min
Box loss rate:≤0.3%
Equipment dimensions:L6000xW2450xH2100 (mm)
Processing speed:10 boxes/min
Machine weight:3500 kg
Total equipment power:15 kw

4).CBSJC25 continuous vertical box conveyor:
(1) Main technical parameters:
Frame material: high-quality carbon steel
Conveying mode: vertical continuous conveying
Conveying speed: 15m/mim
Box conveying capacity: 700 boxes/h
Maximum box size: Carton: 440×240×440mm (length×width×height)
Carton: ≤850×800×700mm (length×width×height)
Maximum box weight: 22kg
Vertical box conveying mechanism: SEW motor
Power: 1.5kW
Box feeding section: Power: 650W
Overall dimensions of the whole machine: 1687×1520×h (working height) mm
Overall weight: 2000kg
Power supply: domestic use, three-phase five-wire system, 380V, 50Hz, single-phase 220V
(2) Structural principle:
This machine is a vertical continuous up and down conveyor, suitable for three-dimensional assembly line production. Its structure is shown in the schematic diagram. It consists of a box entry section, a vertical mechanism (box exit section), a box conveying plate, a safety net, a plexiglass dustproof and an electrical device. The whole machine is brand new and has not been used. The equipment design meets the relevant standards and requirements for edible oil.
The working principle is as follows:
Press the main switch to turn on the power, and then start each transmission mechanism. The upper roller of the box entry section is driven by the motor reducer. The item box is transported to the box entry section by the flat box conveyor, and is blocked by the upper roller of the vertical mechanism so that the item box stops on the box entry section. Isolate the infrared radiation to close the circuit. The main chain drives the box conveying plate to the predetermined position, turn on the induction switch to turn on the power, and the cylinder is operated through the solenoid valve, and the push rod is pushed out to transport the item box to the vertical mechanism. When the box runs a certain distance, another induction switch works, the solenoid valve loses power, the cylinder push rod shrinks, and the roller blocks the item box again. This reciprocating cycle works so that the item box is transported according to the operation law of the vertical mechanism.
The box is transported to the vertical mechanism box conveyor plate, and the box conveyor plate is driven up and down by the motor reducer, chain, and axle. The main chain sends the box conveyor plate out of the vertical mechanism, so that the item box reaches the external plane box conveyor and the item box is transported.
The infrared safety device will cause a malfunction when the external plane box conveyor is blocked and the item box is blocked on the box conveyor plate. With this safety device, the machine will automatically cut off the power supply and stop conveying. When the box is cleared, the vertical mechanism will automatically continue to convey.
(3) Installation and commissioning:
The machine is calibrated with an empty vehicle before leaving the factory. Due to its large size, it is assembled and debugged after arriving at the user unit for easy transportation.
a.When installing the machine, it should be calibrated vertically and horizontally to prevent tilting and ensure the smooth operation of the machine. The machine installation site should leave enough space for staff and repair personnel to facilitate operation and maintenance. The size of the reserved hole on the floor is 1787×1620 (length×width)
b.Electrical wiring (refer to the electrical schematic diagram and instructions)
The machine is calibrated under no-load before leaving the factory, so the electrical devices in the machine meet the requirements. After the electrical circuit in the machine is connected, connect the external power supply and ensure that the machine casing is well grounded. When the power is turned on, it is necessary to check again.
c.Connect the air source, connect the air source pipeline, adjust the pressure reducing valve on the triplex to ensure that the cylinder has sufficient air pressure.
d.Debugging: After the machine is installed, first fill the sprocket, chain, rail, and small wheel in the machine with engine oil to ensure transmission lubrication. Press the main switch (at the top of the machine) to turn on the power, and observe whether the indicator lights such as the infrared hook and infrared safety device are on. If it is on, it means the power is on, then press the electric button to see if there is any jamming or abnormal sound when the machine is running. If it is normal, start the machine. The machine needs to run idle for 15 minutes, and observe whether the transmission parts are running normally. If it is normal, carry out the load test. The load test is checked according to the technical conditions. The machine can be put into use after installation and commissioning.

5) Introduction to Robot Palletizer Equipment (Pictures and related parameters are for reference only):
(1) Technical Features:
Reliable operation: This machine uses a robot to accurately and reliably stack boxes from the box conveyor on the pallet.
Smooth operation: The palletizing action is completed by the robot, and the box lifting and lowering movements are accurate and smooth.
High production efficiency: During the operation of this machine, the start and end are slow and smooth, and the movement in the middle is faster, which shortens the non-working time and improves production efficiency.
Easy to operate: This machine operates fully automatically and can automatically adjust the operating speed and operate synchronously with the entire production line.
Reasonable structure: This machine consists of a reasonable mechanical structure, reliable pneumatic devices and advanced electronic control technology, with advanced technology and simple structure.
Safe and reliable: In addition to the protective cover and net, this machine is also equipped with a photoelectric safety protection device. When the operator mistakenly enters the danger zone, it will automatically stop immediately.
The products to be palletized may increase or change. The robot can adapt to the changes of new products by making some modifications to the program or gripper.
A robot's palletizing unit can palletize multiple lines at the same time, improving the efficiency of the entire production.
The robot is maintained every 20,000 hours, with an average failure interval of 70,000 hours.
Meets hygienic requirements: The machine has low noise and uses oil-free pneumatic components to avoid oil contamination.
Pallet conveyor line: carbon steel bending, surface spraying, three chains synchronous transmission
Pallet supply system: storage quantity is not less than 10 pallets, the size is designed according to your company's standards
Power system: SEW or your company's brand, control according to the standard of maximum energy saving, program optimization control, to achieve the excellent level of national energy saving standards
Production rhythm: through optimization calculation, the number of standard boxes produced by your company's production line increases by 30% of the grasping margin, optimizes the time sequence of each part, reduces the running trajectory of the robot host, and improves the grasping efficiency
Clamp part: customized composite clamp structure is adopted, with the function of sucking box and grasping bottom plate; intelligently optimizes the grasping position and improves the utilization rate of the robot
Vacuum negative pressure system: standard industrial negative pressure system is adopted, and subroutines are used for reasonable optimization to improve efficiency and reduce energy consumption
Palletizing peripheral auxiliary system: cooperate with the operation control of the host and multiple safety interlocks to ensure the safety of the operation area

(2) Technical parameters
Palletizer model: ABBIRB660
Grip form: adopts suction cup and grasping composite clamp
Position repeatability: 0.2mm
Installation method: Ground installation
Body color: Creamy white
Wrist weight: 250 kg
Maximum arm span radius: 3.15m
Number of axes: 4 axes
Protection level: IP67
Robot weight: 1750kg
Ambient temperature: 0C～50C
Maximum humidity: 95%
Power consumption: 3.2KW (robot)
Power supply: 200-600V,50/60Hz
Compressed air
a.Air source pressure: 0.5Mpa
b.Working pressure: Cylinder 0.3Mpa
c.Air consumption: 2m³/h
Pallet conveying height: 600mm (adjustable)
Box conveying belt height: 800mm (adjustable)

(3) Main configuration:
Robot body: ABB (4-axis series)
Pneumatic components: SMC
Main motor: SEW or Allmat

5.Quotation and delivery time for rooftop bag cream packaging line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for rooftop bag cream packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for rooftop bag cream packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for rooftop bag cream packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.