36000BPH 310ml Protein Bottle Water Packaging Machine Beverage Canning

Product Specification

High-speed and high-quality 36000BPH 310ml can plant protein beverage production line

PET/PE/PP/Glass bottle beverage packaging production line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; Undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, Electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat Shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1. Introduction to 36000BPH 310ml can plant protein beverage production line:

The conventional plant protein beverage production line includes the following:

36000BPH 310ml can plant protein beverage production line

Can plant protein beverage production line

Plant protein beverage production line

Plant protein beverage packaging line

Peanut milk beverage production line
Walnut milk beverage production line
Almond milk beverage production line
Coconut milk beverage production line

2.Project Overview:
Project Name: Can Filling, Sterilization, Cage Loading and Unloading System, Palletizing Project
Project Implementation: New
Project Equipment: New filling, sterilization kettle, cage loading and unloading system, wrapping machine, palletizing machine, conveyor line, etc.
Project Related Parameters:
1).Product: Herbal Tea Beverage
2).Container Type: Cans
3).Filling Machine Speed: Cans-36,000 Boxes/Hour
4).Packaging Type and Arrangement: Cans 4*5/Box (30 Boxes/Minute)
5).Packaging Input Running Direction: To Be Determined
6).Empty Pallet Size: To Be Determined
7).Pallet Material: Plastic Pallet
8).Palletizing Arrangement: On-site Programming
9).Palletizing Speed ​​Required by Production Line: Meet the Actual Requirements on Site

3.User requirements:
1) Design according to the preliminary process plan provided by the customer and refer to the design plan of Wanglaoji Nansha Factory.
2) Process flow: empty can unloading → empty can detection → can turning → can washing → can turning → filling → cap delivery → sealing → liquid level detection → pressure detection (extrusion type) → full can washing (added by the bidder) → basket loading → sterilization → basket unloading → can turning → blow drying → pressure detection (extrusion type) → laser coding → coding detection → can turning → blow drying → packaging → weighing → sealing tape → coding → QR code collection → automatic palletizing.
3) Packaging specifications
(1) Empty can pallet specifications:

2) Cover specifications:

(3) Can specifications:

(4).Packaging machine speed requirements:

(5) Foam specifications:

4.Technical description of main equipment of production line:

1).Empty can depalletizer:

a.Equipment features:

(1) Suitable for depalletizing empty aluminum bottles/cans/glass cans.

(2) The main frame requires a gantry frame type, a square tube welded base, and a carbon steel plate thickness of more than 6mm.

(3) The main drive and lifting chain are RS60 double-row high-strength chains.

(4) The main drive is a well-known brand with a brake motor reducer.

(5) The stacking conveyor line is RS80 single-row high-strength chain, the conveying speed can be variable frequency speed regulation, and the stacking position can store more than 2 stacks of products.

(6) The door panels on both sides of the main unloading position are automatically adjusted when entering the stack. The two door panels are carbon steel welded, and the surface is attached with 2.5T SUS304.

(7) The can conveyor is a high-strength small-pitch plastic steel module mesh belt, and the body plate is 2.5T SUS304.

(8) It is required to automatically suck and release the collection partition when unloading the can, and it is required to have an adjustment clipboard mechanism to unload the cans in the whole layer to prevent the cans from falling.

(9) Empty pallets are automatically collected, and the lifting drive is a brake motor reducer, and the lifting movement is smooth.

(10) The artificial platform is a carbon steel structure, and the surface is covered with anti-slip patterned aluminum plate.

(11) The unloading height is 2500mm, which can be adjusted according to customer requirements.

(12) The whole machine is controlled by PLC linkage, automatically in place, positioning, automatic lifting, automatic suction and release of partitions, automatic unloading of cans, and automatic collection of empty pallets. It is required to be simple to operate and able to quickly handle abnormal problems.

b.Equipment composition:

This machine consists of a full stack input device, a lifting device, a can shaping and pushing device, a cardboard suction device, an empty pallet collection device, an empty can conveyor belt, a manual platform device, a safety device and an automatic control device.

The lifting of this machine is automatically controlled by a PLC computer to rise in layers and automatically position. The can body is automatically and orderly discharged by an electric eye, the partition is automatically sucked and released, and the empty pallets are automatically stacked.

2).Cage loading and unloading system (loading and unloading basket machine, RGV) loading and unloading basket machine (fully automatic loading and unloading cage system):

(1) Introduction to the automatic basket loading and unloading system and equipment advantages

The automatic cage loading and unloading system is the guarantee for the continuous and efficient operation of the entire post-sterilization system. It is mainly composed of an automatic cage loading system, a trolley system and an automatic cage unloading system.

Equipment advantages:

Based on many years of experience in the design and manufacturing of automatic cage loading and unloading, Peiyu has configured a chain line cage turnover and buffer system for the entire system. Through logical programming, the cage loading machine continuously loads the baskets, and the chain line system buffers and stores the baskets in the buffer area, thereby truly realizing the continuous loading of the sterilizer by the RGV transfer vehicle.

The number of buffered baskets is calculated to be equal to the basket loading capacity of a single sterilizer, so that the sterilizer process and flow can be operated uninterruptedly to ensure the maximum production efficiency of the entire line.

a) Automatic cage loading system

Function of this system: First, the cage basket conveyor delivers the cage frame to the cage loading station under the cage loading host, the hydraulic lifting platform rises to raise the cage frame bottom plate to the height of the cage loading conveyor line, and the automatic suction and release partition mechanism will suck a partition and place it above the bottom plate. The bottle conveying line delivers the product to the cage loading conveyor line, and the bottle pressing device separates the product into layers. The bottle holding and transferring mechanism holds the separated layer of products and sends it to the cage frame partition. The hydraulic lifting platform drops one layer, and repeats this cycle until the whole frame of products is loaded. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.

b) Automatic suction and release of partition mechanism

The main frame of this mechanism is placed on the upper part of the cage loading and unloading host. The partition suction fixture reciprocates, and the vacuum generator generates negative pressure to automatically suck and release the partition. The positioning device composed of a hydraulic station and a cylinder and a micro switch is used to sense the correct position of the partition board entering the cage loading room host lifting platform, and automatically complete the accurate positioning of the next layer of partition board when it descends after each layer of solid bottles is caged.

c) Automatic cage unloading system

Function of this system: First, the automatic trolley delivers the full-frame product to the cage unloading station under the cage unloading host, the hydraulic lifting platform lifts a layer of product, the bottle holding and transferring mechanism holds a whole layer of product and delivers it to the cage unloading conveyor line, the automatic suction and placement of the partition mechanism sucks a partition and places it at the partition stacking and lifting mechanism, the hydraulic lifting platform drops one layer, and repeats this cycle until the whole frame of products is unloaded, and the cage unloading conveyor line delivers the product to the bottle conveying line for secondary packaging. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.

d) Partition stacking and lifting mechanism

This system is used to collect partitions and cooperate with the suction partition mechanism

(2) Technical parameters of basket loading and unloading machine:

Two production lines are equipped with two sets of basket unloading machines, and each production line is equipped with one set of basket unloading machine, one of which can also meet the requirements of producing slimming cans.

The running speed is ≥720 cans/minute, which meets the requirements of filling production.

The conveying performance is stable, the can does not fall, and the guardrail does not scratch the can paint, etc.

The conveyor has functions such as automatic speed change and speed regulation according to the operation of related equipment.

Side plates and brackets of loading and unloading basket equipment: 304 stainless steel, material thickness is 5.0mm (in line with national standards).

Wire trough and cover plate: 304 stainless steel, thickness 1.5mm (in line with national standards).

Lubricating liquid water tank: 304 stainless steel, thickness 1.5mm (in line with national standards).

All bearing seats are equipped with dust covers and have oil nozzles.

The electric cabinet uses a 304 stainless steel independent electric cabinet, which meets national standards.

The conveyor belt is modularized mesh belt, without gaps, reducing can inversion, can jamming, etc.

The product loading and unloading is neatly arranged to meet the requirements of sterilization basket loading and unloading. ;

Interlayer board (high temperature resistant magnesium aluminum alloy partition board) realizes the function of fully automatic suction, collection and transfer of partition boards.

The loading and unloading baskets are accurately positioned and the operation is stable and reliable.

The cage basket is accurately positioned, with 3-position cylinder positioning, the products are neatly arranged, and the interlayer board and products cannot be scraped with the cage basket.

The loading and unloading basket lifting platform adopts hydraulic lifting, precise lifting and positioning, and adopts scissor fork method or other methods. The factory structure floor cannot be damaged during installation.

Each production line sterilizer is equipped with 30 baskets, and there must be enough basket buffer positions for loading and unloading (excluding empty basket buffer positions in the loading and unloading area) to meet production needs.

Continuously run a CIP production cycle (22 hours * 6 days), and the single machine production efficiency is more than 92%.

3) Fully automatic double-door autoclave:

(1) Autoclave function configuration

a) Tank safety device

Safety interlock;

Safety valve;

Emergency stop button;

Warning light and alarm buzzer;

Alarm system;

b) Human-machine interface

Sterilization status (temperature, pressure, valve status, liquid level, door opening status) can be checked at any time;

c) Auto-editable sterilization formula

d) Use paperless recorder to monitor and record all processing data in the autoclave

Pot temperature, pot pressure, sterilization time, high and low temperature, and liquid level alarm

e) Automatic control of sterilization process, dynamic tracking and recording of autoclave operation status, sterilization process parameters, alarm records, etc.

Note: For detailed configuration of autoclave process tank wall thickness, valve instrument, PLC, and paperless recorder, please refer to the configuration list

(2) Features and advantages of Peiyu autoclave

a) Improve sterilization efficiency and eliminate autoclave dead point

Maintain the water in the hot water tank at a certain temperature and use normal pressure high temperature water to exhaust , thus shortening the sterilization time, improving work efficiency, eliminating sterilization dead spots, and ensuring that the sterilization F value is qualified.

b) Save energy and reduce production costs (heat recovery system requires additional payment)

Cooling water and high-temperature water can be recycled during the sterilization process, saving energy, time, and reducing production costs.

c) Double-layer protection and advantages of the door opening structure

In order to prevent serious consequences caused by the failure of the induction switch, our company uses double induction to ensure the safe operation of the door opening and closing.

d) Automatic control stability

Since the sterilizer is in a high temperature and high pressure state for half of the time during the working process, this will cause some automatic control components to fail. Our company uses imported pneumatic control valves and instruments, and adopts a unique control method, which greatly enhances the stability of the sterilizer, ensures smooth sterilization, and reduces product losses caused by the failure of automatic control components.

e) Convenience of automatic control system

The sterilization process is controlled by PLC. If it is switched to automatic control mode, no manual operation is required. All time periods are controlled by analog sensors and automatic valves. A paperless recorder is used to record the pressure, temperature, and time data during the sterilization process. The historical sterilization data can be stored for a long time and can be imported into the computer for storage and data analysis. This is more conducive to the analysis and judgment of the sterilization process, so as to better control the sterilization process and improve the sterilization quality. Once necessary, it can be retrieved at any time, which is conducive to product quality traceability. Both pressure and temperature can be displayed on the touch screen in digital mode. The touch screen is used for touch control. The sterilization formula can be edited at any time according to the sterilization requirements (more than 500 sterilization formulas can be stored in the computer and can be saved and retrieved at any time).

f) Advanced thermal distribution test equipment

Peiyu has an advanced thermal distribution visual meter that can be used for testing for customers to ensure the effectiveness of the customer's sterilization process.

(3) Technical parameters of sterilizer

1) Production capacity: speed ≥ 720 cans/minute;

2) Sterilization cycle: sterilization cycle in all seasons is < 65 minutes;

3) Product exit temperature < 42℃;

4) Sterilization temperature/time: 122±1℃/20min;

5) The temperature difference of all thermometers and temperature sensors after constant temperature is no more than 1℃;

6) Sterilization constant temperature: Sterilization constant temperature: 122℃ (±1℃), the temperature distribution uniformity in the autoclave is: ±1℃; F0 value range: 20-30, the specific F0 value is verified by the thermal distribution and thermal penetration performance of the sterilizer F0 value and finding the cold spot to ensure that each can of product meets the commercial sterility requirements after sterilization;

4) RGV basket conveying system:

The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle car will transport the grouped cage frames into (or out of) each powered sterilizer for the following work.

Features of RGV shuttle car:

Fully automatic (unmanned) operation of basket conveying between loading and unloading basket machines and sterilizers.

The rated vehicle mass of RGV is ≥1500kg, with a total of 2 units (one in and one out).

RGV is mainly composed of a frame, driving wheels, follower wheels, front and rear bumpers, chain conveyors, communication systems, electrical systems and various cover plates. It is the first domestic company to use a domestic digital positioning system to ensure that the positioning control accuracy of the shuttle car is ±1mm. (Company patented technology)

(1) RGV is a transport vehicle that contacts the ground rail

(2) It adopts pin gear transmission, and the track is made of precision-machined heavy-duty track steel to ensure stable high-speed operation, and the linear speed can reach 80 meters/minute (no-load);

(3) It is stable in travel, driven by a servo motor, with closed-loop feedback, and automatic positioning accuracy of ±1mm;

(4) The track is made of precision-machined heavy-duty track steel to ensure stable high-speed operation;

(5) The control system is stable and reliable;

(6) The in-and-out kettle belt telescopic mechanism is driven by a motor with a brake , retract smoothly and reliably;

(7) The RGV trolley and the sterilizing kettle adopt field bus communication, and the loading and unloading cage adopts full closed-loop signal exchange;

RGV shuttle configuration:

(1) External SUS304 stainless steel structure;

(2) The load-bearing capacity is greater than the weight of the entire cage frame + partition + solid tank in the production state;

(3) Equipped with an operation warning light, the machine will not be blocked during operation;

(4) The electrical configuration selects imported brands, programmable controller: Siemens, Mitsubishi brand; reducer: SEW; servo drive: Siemens, Mitsubishi brand.

5).Flat wrapping machine (carton wrapping machine):

1. Equipment Principle

The sheet paperboard is stored in the paperboard warehouse. The paperboard is continuously lifted to the moving height. The vacuum suction cup and the paperboard transfer mechanism are used to move the paperboard one by one to the product combination station. The products are transported from the entrance to the grouping area. Different grouping devices are configured according to different production capacities. The grouped products are sent to the paperboard combination station through the bottle pusher. After the product is combined with the paperboard, it enters the spray molding area at an equal distance. After spraying, folding and gluing, the automatic wrapping process is completed.

2.Equipment Features

a.The equipment is a side-feed paper wrapping machine with a compact overall structure, a small footprint and a beautiful appearance. With the unique paperboard distribution technology, the paperboard is sucked by negative pressure and sent to the clamp one by one. It is quickly and accurately sent to the product combination station according to the program settings. The equipment is equipped with a vacuum pump, the suction cup works stably, and the equipment noise is low.

b.Humanized operation interface: equipped with a fully automatic LCD touch screen control system and electronic detection function, making the operation simple and convenient.

c.Equipped with various protection, detection, and seamless safety protection devices to ensure the safety of equipment use.

d.A wave-shaped guide plate pressure relief device is added to the entrance of the dividing plate to effectively avoid bottle jams and bottle falls during high-speed bottle feeding.

e.The bottle push rod parts are designed with torque limit protection to avoid damage to the bottle push rod due to bottle falls in special circumstances, and it is also convenient for operators to handle faults.

3.Equipment capacity parameters

a.Equipment capacity: ≥30 boxes/minute:

b.Packaging size parameters

The size of the package after forming must meet the requirements of the unfolded cardboard size:

① The size range after packaging forming:

Length 180mm-450mm, width 110mm-300mm, height 100mm-330mm.

② Cardboard unfolded size requirements

c.Equipment plan:

6.Quotation and delivery time for can plant protein beverage production line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7.Quality Assurance for can plant protein beverage production line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8.Equipment warranty for can plant protein beverage production line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9.Packaging and transportation for can plant protein beverage production line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.